# US 11,304,858 B2 · Absorbent articles with different types of channels

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- Number: US 11,304,858 B2
- Document ID: US11304858B2
- Status: Granted
- Kind: B2
- Application number: 16/163,646
- Filed: 2018-10-18
- Published: 2019-04-25
- Granted: 2022-04-19
- Earliest claimed: 2017-10-23
- Assignees: The Procter & Gamble Company
- Applicants: The Procter & Gamble Company
- Inventors: Ernesto Gabriel Bianchi
- Web page: https://patentgrep.com/patent/US11304858B2

## CPC

- A61F 13/538: characterised by specific fibre orientation or weave
- A61F 13/15634: {Making fibrous pads between sheets or webs}
- A61F 13/42: with wetness indicator or alarm
- A61F 13/4704: {having preferential bending zones, e.g. fold lines or grooves}
- A61F 13/49001: {having preferential bending zones, e.g. fold lines or grooves}
- A61F 13/532: inhomogeneous in the plane of the pad
- A61F 13/539: characterised by the connection of the absorbent layers with each other or with the outer layers
- A61F 13/55105: {packaging of diapers}
- A61F 13/49058: {characterised by the modular concept of constructing the diaper}
- A61F 13/494: characterised by edge leakage prevention means
- A61F 13/496: in the form of pants or briefs
- A61F 13/512: characterised by its apertures, e.g. perforations
- A61F 2013/4708: {Panty-liner}
- A61F 2013/51019: {being cellulosic material}
- A61F 2013/5113: {being foams}
- A61F 2013/5307: {characterized by the quantity or ratio of superabsorbent material}
- A61F 2013/5349: {being a tissue-wrapped core}
- A61F 2013/5395: {with thermoplastic agent, i.e. softened by heat}
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)

## Abstract

An absorbent article has a front side, a back side, a longitudinal axis, a liquid permeable topsheet, a liquid impermeable backsheet and an absorbent core between the topsheet and the backsheet. The absorbent core includes a first type of channels, wherein the top side and the bottom side of the core wrap are bonded to another, and a second type of channels, wherein the top side and the bottom side of the core wrap are not bonded or are less bonded to one another in this second type of channels than in the first type of channels. The absorbent material may also include cellulose and superabsorbent particles.

## Claims

### Claim 1

An absorbent article having a front side, a back side, a longitudinal axis notionally extending in a longitudinal direction from a middle of the front side to a middle of the back side, wherein the absorbent article has a first length measured along the longitudinal axis, the absorbent article notionally having a front region having a second length of one third of the first length of the absorbent article, a back region having a third length of one third of the first length of the absorbent article, and a crotch region between the front region and the back region having a fourth length of one third of the first length of the absorbent article;
the absorbent article comprising a topsheet on a wearer-facing side, a backsheet on a garment-facing side, and an absorbent core between the topsheet and the backsheet, wherein the topsheet is liquid permeable and the backsheet is liquid impermeable;
wherein the absorbent core comprises:
a core wrap comprising a top side and a bottom side;
an absorbent material between the top side and the bottom side of the core wrap and having a deposition area, wherein the absorbent material comprises cellulose fibers and superabsorbent polymer particles; and
at least two channels substantially free of absorbent material within the deposition area; wherein the at least two channels comprise at least one of a first type of channels and at least one of a second type of channels, wherein the top side and the bottom side of the core wrap are bonded to each other by a first bonding and an additional bonding in the first type of channels, and the top side and the bottom side of the core wrap are bonded by the first bonding but are not bonded by the additional bonding in the second type of channels, where in the first bonding is a different type of bonding than the additional bonding, and wherein the at least one of the first type of channels is separated in the longitudinal direction from the at least one of the second type of channels by at least 5 mm.

### Claim 2 (depends on 1)

The absorbent article according to claim 1, wherein the first bonding comprises one of a group consisting of adhesive bonding, thermo bonding, mechanical bonding, ultrasonic bonding, and any combinations thereof.

### Claim 3 (depends on 1)

The absorbent article according to claim 1, wherein the first type of channels have a first Static Peel Force Time and the second type of channels have a second Static Peel Force Time, wherein the first Static Peel Force Time is higher than the second Static Peel Force Time.

### Claim 4 (depends on 1)

The absorbent article according to claim 1, wherein the absorbent core comprises two channels of the first type disposed as a symmetrical pair relative to the longitudinal axis.

### Claim 5 (depends on 1)

The absorbent article according to claim 1, wherein the at least one of the first type of channels is at least partially present in the crotch region of the absorbent article.

### Claim 6 (depends on 1)

The absorbent article according to claim 1, wherein the absorbent core comprises two channels of the second type disposed as a symmetrical pair relative to the longitudinal axis.

### Claim 7 (depends on 1)

The absorbent article according to claim 1, wherein the at least one of the second type of channels is at least partially present in the front region of the absorbent article or is at least partially present in the back region of the absorbent article.

### Claim 8 (depends on 1)

The absorbent article according to claim 1, wherein one or more channels of the first type and one or more channels of the second type do not extend to any of edges of the deposition area.

### Claim 9 (depends on 1)

The absorbent article according to claim 1, wherein the first bonding comprises an inner core glue.

### Claim 10 (depends on 9)

The absorbent article according to claim 9, wherein the inner core glue is present in at least one of:
between the absorbent material and the inner surface of the bottom side of the core wrap, and
between the absorbent material and the inner surface of the top side of the core wrap,
and the inner core glue at least partially overlaps with the deposition area of the absorbent material to at least partially immobilize the absorbent material.

### Claim 11 (depends on 1)

The absorbent article according to claim 1, wherein a cumulated length of the at least one of the first type of channels and the at least one of the second type of channels projected on the longitudinal axis represent from 10% to 80% of the first length of the absorbent article.

### Claim 12 (depends on 1)

The absorbent article according to claim 1, wherein the absorbent article further comprises an acquisition layer between the topsheet and the absorbent core.

### Claim 13 (depends on 12)

The absorbent article according to claim 12, wherein the acquisition layer is a nonwoven acquisition layer.

### Claim 14 (depends on 1)

The absorbent article according to claim 1, wherein the at least one of the first type of channels are separated from at least one of the second type of channels by a separating zone comprising the absorbent material.

### Claim 15 (depends on 1)

The absorbent article according to claim 1, wherein the cellulose fibers and superabsorbent polymer particles are mixed.

### Claim 16 (depends on 1)

The absorbent article according to claim 1, wherein the absorbent material comprises from 40% to 70% by weight of SAP particles.

### Claim 17 (depends on 1)

A package comprising a plurality of the absorbent article of claim 1, wherein the package has an In-Bag Stack Height of less than 110 mm.

### Claim 18

An absorbent core comprising:
a core wrap comprising a top side and a bottom side;
an absorbent material comprising cellulose fibers and superabsorbent polymer particles between the top side and the bottom side of the core wrap and having a deposition area; and
at least two channels substantially free of absorbent material within the deposition area; wherein the at least two channels comprise at least one of a first type of channels and at least one of a second type of channels, wherein the top side and the bottom side of the core wrap are bonded to each other by a first bonding and an additional bonding in the first type of channels, and the top side and the bottom side of the core wrap are not bonded by the additional bonding in the second type of channels, where in the first bonding is a different type of bonding than the additional bonding, and wherein the at least one of the first type of channels is separated in the longitudinal direction from the at least one of the second type of channels by at least 5 mm, and wherein the longitudinal direction extends along a longest dimension of the absorbent core.

### Claim 19

A method for making an absorbent core, comprising the steps of:
providing a core wrap material;
applying an inner core glue on the core wrap material;
depositing an absorbent material comprising cellulose fibers and superabsorbent polymer particles on the core wrap material on a deposition area between the top side and the bottom side of the core wrap material, wherein the deposition area comprises at least two channels substantially free of absorbent material, and if inner core glue is present the deposition area at least partially corresponds to the inner core glue;
forming a core wrap having the top side of the core wrap material and the bottom side of the core wrap material enclosing the absorbent material; and
forming a first type of channels of the at least two channels and a second type of channels of the at least two channels by forming the first type of channels using a first bonding and an additional bonding to bond the top side and the bottom side of the core wrap to each other in the first type of channels, and forming the second type of channels with the first bonding and without the additional bonding between the top side and the bottom side of the core wrap in the second type of channels, where in the first bonding is a different type of bonding than the additional bonding, and wherein the first type of channels is separated in the longitudinal direction from the second type of channels by at least 5 mm, and wherein the longitudinal direction extends along a longest dimension of the absorbent core.

### Claim 20 (depends on 19)

The method of claim 19 wherein the first bonding comprises the inner core glue.
