# US 11,299,623 B2 · Thermoplastic resin composition, molded resin article thereof, and coated article

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- Number: US 11,299,623 B2
- Document ID: US11299623B2
- Status: Granted
- Kind: B2
- Application number: 16/624,657
- Filed: 2018-06-18
- Published: 2020-06-11
- Granted: 2022-04-12
- Earliest claimed: 2017-06-26
- Assignees: Techno-Umg Co., Ltd.
- Applicants: Techno-UMG Co., Ltd.
- Inventors: Shinji Yamashita; Hiroshi Sakai
- Web page: https://patentgrep.com/patent/US11299623B2

## CPC

- C08L 69/00: Compositions of polycarbonates; Compositions of derivatives of polycarbonates
- C08F 212/10: with nitriles
- C08F 279/04: Vinyl aromatic monomers and nitriles as the only monomers
- C08L 25/12: with unsaturated nitriles
- C08L 51/04: grafted on to rubbers
- C08L 2203/20: use in electrical or conductive gadgets
- C08L 2205/035: containing four or more polymers in a blend
- C08L: COMPOSITIONS OF MACROMOLECULAR COMPOUNDS (compositions based on polymerisable monomers C08F, C08G; artificial filaments or fibres D01F; textile treating compositions D06)
- C08F: MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS

## Abstract

The present invention provides a thermoplastic resin composition in which occurrence of an absorption phenomenon in a coating step can be suppressed and which is excellent in terms of impact resistance, heat resistance, and fluidity during a molding step; a coated article; and a molded resin article obtained by molding the thermoplastic resin composition. The thermoplastic resin composition contains: 35 to 75 parts by mass of an aromatic polycarbonate resin (A); 15 to 35 parts by mass of a rubber-containing graft copolymer (B) obtained by copolymerizing a monomer mixture comprising an aromatic vinyl compound and a vinyl cyanide compound in the presence of a rubbery polymer; and 10 to 50 parts by mass of a rigid copolymer mixture (C) containing a rigid copolymer (C-I) and a rigid copolymer (C-II), in which in the rigid copolymer mixture (C), an amount of the rigid copolymer (C-II) is 20% to 80% by mass in the mixture.

## Claims

### Claim 1

A thermoplastic resin composition comprising:
35 to 75 parts by mass of an aromatic polycarbonate resin (A);
15 to 35 parts by mass of a rubber-containing graft copolymer (B) obtained by copolymerizing a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in the presence of a rubber polymer; and
10 to 50 parts by mass of a rigid copolymer mixture (C) containing a rigid copolymer (C-I) and a rigid copolymer (C-II), wherein
the thermoplastic resin composition does not comprise phosphorus-based flame retardants,
in the rigid copolymer mixture (C), an amount of the rigid copolymer (C-II) is 20% to 80% by mass in the mixture,
the rigid copolymer (C-I) is a polymer containing a monomer unit derived from an aromatic vinyl compound and a monomer unit derived from a vinyl cyanide compound and is a rigid copolymer in which 20% by mass or more and less than 35% by mass of a total mass of the rigid copolymer (C-I) is the monomer unit derived from the vinyl cyanide compound,
the rigid copolymer (C-II) is a polymer containing a monomer unit derived from an aromatic vinyl compound and a monomer unit derived from a vinyl cyanide compound and is a rigid copolymer in which 40% to 50% by mass of a total mass of the rigid copolymer (C-II) is the monomer unit derived from the vinyl cyanide compound,
the thermoplastic resin composition contains an acetone soluble component of which reduced viscosity (ηsp/c) is 0.3 to 0.8 dl/g, and
a component content of the vinyl cyanide compound in the acetone soluble component is 25% to 40%,
wherein the thermoplastic resin composition is configured to suppress absorption of a coating material applied to the thermoplastic resin composition.

### Claim 2

A molded resin article obtained by molding a thermoplastic resin composition, wherein the thermoplastic resin composition comprises:
35 to 75 parts by mass of an aromatic polycarbonate resin (A);
15 to 35 parts by mass of a rubber-containing graft copolymer (B) obtained by copolymerizing a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in the presence of a rubber polymer; and
10 to 50 parts by mass of a rigid copolymer mixture (C) containing a rigid copolymer (C-I) and a rigid copolymer (C-II), wherein
the thermoplastic resin composition does not comprise phosphorus-based flame retardants,
in the rigid copolymer mixture (C), an amount of the rigid copolymer (C-II) is 20% to 80% by mass in the mixture,
the rigid copolymer (C-I) is a polymer containing a monomer unit derived from an aromatic vinyl compound and a monomer unit derived from a vinyl cyanide compound and is a rigid copolymer in which 20% by mass or more and less than 35% by mass of a total mass of the rigid copolymer (C-I) is the monomer unit derived from the vinyl cyanide compound,
the rigid copolymer (C-II) is a polymer containing a monomer unit derived from an aromatic vinyl compound and a monomer unit derived from a vinyl cyanide compound and is a rigid copolymer in which 40% to 50% by mass of a total mass of the rigid copolymer (C-II) is the monomer unit derived from the vinyl cyanide compound,
the thermoplastic resin composition contains an acetone soluble component of which reduced viscosity (ηsp/c) is 0.3 to 0.8 dl/g, and
a component content of the vinyl cyanide compound in the acetone soluble component is 25% to 40%,
wherein the molded resin article is configured to suppress absorption of a coating material applied to the molded resin article.

### Claim 3

A coated article formed of a molded resin article obtained by molding a thermoplastic resin composition, wherein the thermoplastic resin composition comprises:
35 to 75 parts by mass of an aromatic polycarbonate resin (A);
15 to 35 parts by mass of a rubber-containing graft copolymer (B) obtained by copolymerizing a monomer mixture containing an aromatic vinyl compound and a vinyl cyanide compound in the presence of a rubber polymer; and
10 to 50 parts by mass of a rigid copolymer mixture (C) containing a rigid copolymer (C-I) and a rigid copolymer (C-II), wherein
the thermoplastic resin composition does not comprise phosphorus-based flame retardants,
in the rigid copolymer mixture (C), an amount of the rigid copolymer (C-II) is 20% to 80% by mass in the mixture,
the rigid copolymer (C-I) is a polymer containing a monomer unit derived from an aromatic vinyl compound and a monomer unit derived from a vinyl cyanide compound and is a rigid copolymer in which 20% by mass or more and less than 35% by mass of a total mass of the rigid copolymer (C-I) is the monomer unit derived from the vinyl cyanide compound,
the rigid copolymer (C-II) is a polymer containing a monomer unit derived from an aromatic vinyl compound and a monomer unit derived from a vinyl cyanide compound and is a rigid copolymer in which 40% to 50% by mass of a total mass of the rigid copolymer (C-II) is the monomer unit derived from the vinyl cyanide compound,
the thermoplastic resin composition contains an acetone soluble component of which reduced viscosity (ηsp/c) is 0.3 to 0.8 dl/g, and
a component content of the vinyl cyanide compound in the acetone soluble component is 25% to 40%.

### Claim 4 (depends on 1)

The thermoplastic resin composition of claim 1, wherein the absorption suppression occurs during a coating step.

### Claim 5 (depends on 3)

The coated article of claim 3, wherein the coated article comprises a urethane-based coating material.
