# US 11,298,508 B2 · Catheter assembly > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 11,298,508 B2 - Document ID: US11298508B2 - Status: Granted - Kind: B2 - Application number: 16/577,199 - Filed: 2019-09-20 - Published: 2020-01-23 - Granted: 2022-04-12 - Earliest claimed: 2017-03-27 - Assignees: Terumo Kabushiki Kaisha - Applicants: Terumo Kabushiki Kaisha - Inventors: Masahiro Ishida; Yasunobu Zushi - Web page: https://patentgrep.com/patent/US11298508B2 ## CPC - A61M 25/0612: {Devices for protecting the needle; Devices to help insertion of the needle, e.g. wings or holders} - A61M 25/0643: {Devices having a blunt needle tip, e.g. due to an additional inner component} - A61M 25/0068: {Static characteristics of the catheter tip, e.g. shape, atraumatic tip, curved tip or tip structure} - A61M 25/0097: {characterised by the hub (tube connectors or tube couplings A61M39/10)} - A61M 25/0606: {"Over-the-needle" catheter assemblies, e.g. I.V. catheters} - A61M: DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY (introducing media into or onto the bodies of animals A61D7/00; means for inserting tampons A61F13/26; devices for administering food or medicines orally A61J; containers for collecting, storing or administering blood or medical fluids A61J1/05); DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY (surgery A61B; chemical aspects of surgical articles A61L); DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR {(Electrotherapy, e.g. producing anaesthesia by the use of alternating or intermittent currents A61N1/36021)} ## Abstract A catheter assembly includes a catheter, a catheter hub, an inner needle, and an inner needle hub. The catheter assembly is disposed in a hollow portion axially extending in the interior of the inner needle, and includes a blunt needle having a distal end portion blunter than a needle tip and a movement mechanism for moving the blunt needle. The movement mechanism is configured separately from the catheter hub and causes the distal end of the blunt needle to protrude beyond the needle tip along with the movement of the catheter. ## Claims ### Claim 1 A catheter assembly, comprising: a catheter; a catheter hub fixedly holding the catheter; an inner needle having a needle tip and releasably inserted into the catheter; an inner needle hub fixedly holding the inner needle; a rod member disposed in a hollow portion axially extending in the inner needle and having a distal end portion blunter than the needle tip; and a movement mechanism that moves the rod member inside the inner needle, wherein the movement mechanism is formed separately from the catheter hub, causes a distal end of the rod member to protrude beyond the needle tip along with a movement of the catheter, and comprises: a rod member hub for applying a force to move the rod member; and an engagement member for engaging the catheter hub and the rod member hub, wherein the engagement member is an operation member that is formed separately from the inner needle hub, is detachably attached to the catheter hub, is able to operate a movement of the catheter hub, and moves the rod member along with the movement of the catheter hub, wherein the rod member hub comprises an engaging portion at a predetermined position, wherein the operation member has a portion to be engaged that engages with the engaging portion, wherein the portion to be engaged comprises a projection to be engaged, and wherein the projection to be engaged projects in a direction perpendicular to a moving direction of the operation member. ### Claim 2 (depends on 1) The catheter assembly of claim 1, wherein the inner needle hub includes a retraction limiting portion which limits retraction of the rod member relative to the inner needle by hooking the rod member hub at a position where an engagement of the engaging portion and the portion to be engaged is released. ### Claim 3 (depends on 1) The catheter assembly of claim 1, wherein the rod member hub receives the force to move the rod member hub in a direction in which an engagement of the engaging portion and the portion to be engaged is released along with an advancement of the rod member hub relative to the inner needle. ### Claim 4 (depends on 3) The catheter assembly of claim 3, wherein the inner needle hub includes a guide portion that increases the force to move the rod member hub along with the advancement of the rod member hub. ### Claim 5 (depends on 4) The catheter assembly of claim 4, wherein the rod member hub comprises: a holding portion for holding the rod member, a hinge portion continuous with the holding portion and projecting in a direction perpendicular to an extending direction of the holding portion, and an arm portion continuous with the hinge portion, having the engaging portion at a distal end side of the arm portion, and extending in parallel with the holding portion in a pre-puncture state of the catheter assembly, the arm portion includes a protrusion on a proximal end side of the arm portion, the protrusion increasing the force to move the rod member hub inward from the inner needle hub when guided by the guide portion along with the advancement of the rod member hub, and the engaging portion moves in a lateral direction of the inner needle hub by the force to move the rod member. ### Claim 6 (depends on 1) The catheter assembly of claim 1, wherein the rod member hub includes at least one folded portion that slidably inserts into the rod member that extends in a proximal direction of the catheter assembly from the inner needle and folded back in a distal direction of the catheter assembly. ### Claim 7 (depends on 1) The catheter assembly of claim 1, wherein the distal end of the rod member is located on a proximal side of a hole communicating an outside of the inner needle with the hollow portion about the catheter and the inner needle in a pre-puncture state of the catheter assembly. ### Claim 8 (depends on 1) The catheter assembly of claim 1, wherein the distal end of the rod member is located on a distal side of a hole communicating an outside of the inner needle with the hollow portion about the catheter and the inner needle in a pre-puncture state of the catheter assembly, and the rod member includes a flowing channel in a range from at least the distal end of the rod member to the hole. ### Claim 9 (depends on 1) The catheter assembly according to claim 1, wherein the rod member comprises a protruding portion protruding from the inner needle, the protruding portion of the rod member comprising a hard portion on a proximal end side of a protrusion and a soft portion on a distal end side of the protrusion, the soft portion being softer than the hard portion. ### Claim 10 (depends on 1) The catheter assembly of claim 1, wherein the inner needle includes a blade surface, and the rod member prevents the catheter from piercing the rod member by the inner needle when the rod member and the catheter are made to protrude from the inner needle and the catheter is advanced and retracted, with a weight of 30 grams being attached to a distal end of the catheter, the needle tip being arranged horizontal, and the blade surface of the inner needle facing vertically downward. ### Claim 11 (depends on 1) The catheter assembly of claim 1, wherein the engaging portion comprises, in a pre-puncture state of the catheter assembly, a first engaging projection located on a distal end side of the projection to be engaged and capable of engaging the projection to be engaged. ### Claim 12 (depends on 11) The catheter assembly of claim 11, wherein the engaging portion further comprises a second engaging projection located on a proximal end side of the projection to be engaged and capable of engaging the projection to be engaged, and wherein the second engaging projection projects beyond the first engaging projection and, in a state where an engagement of the first engaging projection and the projection to be engaged is released, the projection to be engaged and the second engaging projection overlap in a front view of the catheter assembly. ### Claim 13 A catheter assembly, comprising: a catheter; a catheter hub fixedly holding the catheter; an inner needle having a needle tip and releasably inserted into the catheter; an inner needle hub fixedly holding the inner needle; a rod member disposed in a hollow portion axially extending in the inner needle and having a distal end portion blunter than the needle tip; a movement mechanism that moves the rod member inside the inner needle, wherein the movement mechanism is formed separately from the catheter hub, and causes a distal end of the rod member to protrude beyond the needle tip along with a movement of the catheter, wherein the movement mechanism comprises: a rod member hub for applying a force to move the rod member, and an engagement member for engaging the catheter hub and the rod member hub, wherein the engagement member is an operation member which is detachably attached to the catheter hub, is able to operate a movement of the catheter hub, and moves the rod member along with the movement of the catheter hub; wherein the rod member hub is moveable relative to the inner needle, and has an engaging portion at a predetermined position, the operation member has a portion to be engaged which is engaged with the engaging portion, and the engaging portion and the portion to be engaged are maintained in an engagement of the catheter and the inner needle in a pre-puncture state of the catheter assembly and the inner needle, and released from the engagement of the catheter and the inner needle at a position where the rod member protrudes beyond the needle tip; wherein the portion to be engaged has a projection to be engaged projecting in a direction perpendicular to a moving direction of the operation member, the engaging portion includes, in the pre-puncture state of the catheter assembly and the inner needle, a first engaging projection located on a distal end side of the projection to be engaged and capable of engaging the projection to be engaged and a second engaging projection located on a proximal end side of the projection to be engaged and capable of engaging the projection to be engaged, and the second engaging projection projects beyond the first engaging projection and, in a state where an engagement of the first engaging projection and the projection to be engaged is released, the projection to be engaged and the second engaging projection overlap in a front view of the catheter assembly. ### Claim 14 A catheter assembly, comprising: a catheter having a lumen running from a proximal end of the catheter to a distal end of the catheter; a catheter hub fixedly attached to the proximal end of the catheter; an inner needle disposed within a portion of the lumen, the inner needle comprising a sharpened tip at a distal end of the inner needle; an inner needle hub fixedly attached to the inner needle at a proximal end of the inner needle; a rod member slidably disposed within a hollow portion of the inner needle, wherein the rod member comprises a blunt end disposed adjacent to the sharpened tip of the inner needle; and a rod member hub for applying a force to move the rod member, and an engagement member for engaging the catheter hub and the rod member hub; wherein the engagement member is an operation member, wherein the operation member is formed separately from the inner needle hub, is detachably attached to the catheter hub, is able to operate a movement of the catheter hub, and moves the rod member along with the movement of the catheter hub; wherein, in a pre-puncture state of the catheter assembly, the sharpened tip of the inner needle protrudes from the distal end of the catheter and the blunt end of the rod member is disposed proximal to the sharpened tip inside the hollow portion of the inner needle, wherein the catheter and the rod member are moveable relative to the inner needle when moving from the pre-puncture state to a punctured state of the catheter assembly, when an engagement between the operation member and the rod member hub is disengaged during the movement by operating the operation member, the blunt end of the rod member is arranged so as to project from the sharpened tip, wherein, in the punctured state of the catheter assembly, the sharpened tip of the inner needle and the blunt end of the rod member are both disposed proximal to the distal end of the catheter inside the lumen, wherein the inner needle and the rod member are moveable relative to the catheter when moving from the punctured state to an indwelling state of the catheter assembly, wherein, in the indwelling state of the catheter assembly, the inner needle and the rod member are separated from the catheter and the blunt end of the rod member protrudes a distance from the sharpened tip of the inner needle, wherein the rod member hub comprises an engaging portion at a predetermined position, wherein the operation member comprises a portion to be engaged that engages with the engaging portion, wherein the portion to be engaged comprises a projection to be engaged, and wherein the projection to be engaged projects in a direction perpendicular to a moving direction of the operation member. ### Claim 15 (depends on 14) The catheter assembly of claim 14, wherein moving from the punctured state of the catheter assembly to the indwelling state of the catheter assembly comprises displacing the catheter a first distance in the distal direction, wherein the engagement between the operation member and the rod member hub is disengaged at a second distance shorter than the first distance, wherein at a point along the first distance and longer than the second distance the rod member hub is locked relative to the inner needle hub, and wherein movement of the catheter is physically separated from movement of the rod member hub. ### Claim 16 (depends on 14) The catheter assembly of claim 14, wherein the blunt end of the rod member is locked in a position relative to the inner needle such that the blunt end protrudes the distance from the sharpened tip of the inner needle. ### Claim 17 (depends on 14) The catheter assembly of claim 14, wherein the engaging portion comprises, in the pre-puncture state of the catheter assembly, a first engaging projection located on a distal end side of the projection to be engaged and capable of engaging the projection to be engaged. ### Claim 18 (depends on 17) The catheter assembly of claim 17, wherein the engaging portion further comprises a second engaging projection located on a proximal end side of the projection to be engaged and capable of engaging the projection to be engaged, and wherein the second engaging projection projects beyond the first engaging projection and, in a state where an engagement of the first engaging projection and the projection to be engaged is released, the projection to be engaged and the second engaging projection overlap in a front view of the catheter assembly.