# US 11,298,320 B2 · Liposomal apparatus and manufacturing methods

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 11,298,320 B2
- Document ID: US11298320B2
- Status: Granted
- Kind: B2
- Application number: 17/330,209
- Filed: 2021-05-25
- Published: 2021-09-09
- Granted: 2022-04-12
- Earliest claimed: 2002-06-28
- Assignees: Arbutus Biopharma Corporation
- Applicants: Arbutus Biopharma Corporation
- Inventors: Ian MacLachlan; Lloyd B. Jeffs; Lorne R. Palmer; Cory Giesbrecht
- Web page: https://patentgrep.com/patent/US11298320B2

## CPC

- A61K 9/1271: Non-conventional liposomes, e.g. PEGylated liposomes or liposomes coated or grafted with polymers (liposomes as conjugates {A61K47/6911})
- A61K 9/127: Synthetic bilayered vehicles, e.g. liposomes or liposomes with cholesterol as the only non-phosphatidyl surfactant
- A61K 9/1277: Preparation processes; Proliposomes
- A61K 31/7084: Compounds having two nucleosides or nucleotides, e.g. nicotinamide-adenine dinucleotide, flavine-adenine dinucleotide
- A61K 31/7088: Compounds having three or more nucleosides or nucleotides
- A61K 47/10: Alcohols; Phenols; Salts thereof, e.g. glycerol; Polyethylene glycols [PEG]; Poloxamers; PEG/POE alkyl ethers
- A61K 47/24: containing atoms other than carbon, hydrogen, oxygen, halogen, nitrogen or sulfur, e.g. cyclomethicone or phospholipids
- A61K 47/44: Oils, fats or waxes according to two or more groups of A61K47/02-A61K47/42; Natural or modified natural oils, fats or waxes, e.g. castor oil, polyethoxylated castor oil, montan wax, lignite, shellac, rosin, beeswax or lanolin (synthetic glycerides, e.g. medium-chain triglycerides, A61K47/14)
- A61P 31/12: Antivirals
- A61P 35/00: Antineoplastic agents
- A61P 43/00: Drugs for specific purposes, not provided for in groups A61P1/00-A61P41/00
- A61K: PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES (devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms A61J3/00; chemical aspects of, or use of materials for deodorisation of air, for disinfection or sterilisation, or for bandages, dressings, absorbent pads or surgical articles A61L; soap compositions C11D)
- A61P: SPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS

## Abstract

The present invention provides apparatus and processes for producing liposomes. By providing a buffer solution in a first reservoir, and a lipid solution in a second reservoir, continuously diluting the lipid solution with the buffer solution in a mixing chamber produces a liposome. The lipid solution preferably comprises an organic solvent, such as a lower alkanol.

## Claims

### Claim 1

An apparatus for producing a lipid vesicle encapsulating a nucleic acid within the lipid vesicle, the apparatus comprising:
a first reservoir containing an aqueous solution including a nucleic acid;
a second reservoir containing an organic lipid solution, wherein the lipids present in the organic lipid solution are solubilized in a lower alkanol at a concentration of about 75% v/v to 100% v/v; and
a pump mechanism configured to pump the aqueous solution and the organic lipid solution into a mixing chamber at different flow rates relative to each other;
wherein the mixing chamber is configured such that the aqueous solution and the organic lipid solution are introduced into the mixing chamber as opposing flows at about 180° relative to each other and mixed within the mixing chamber to instantaneously produce a lipid vesicle encapsulating the nucleic acid within the lipid vesicle by diluting the concentration of the lower alkanol in the organic lipid solution.

### Claim 2 (depends on 1)

The apparatus of claim 1, wherein the lipids present in the organic lipid solution comprise a phospholipid, cholesterol, a PEG-lipid, and a cationic lipid.

### Claim 3 (depends on 2)

The apparatus of claim 2, wherein a plurality of lipid vesicles are produced and said plurality of lipid vesicles have a mean particle diameter of less than 150 nm.

### Claim 4 (depends on 2)

The apparatus of claim 2, wherein the aqueous solution includes an acidic buffer.

### Claim 5 (depends on 2)

The apparatus of claim 2, wherein the aqueous solution includes a buffer having a pH lower than the pKa of the cationic lipid component.

### Claim 6 (depends on 2)

The apparatus of claim 2, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 6.

### Claim 7 (depends on 2)

The apparatus of claim 2, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 8.

### Claim 8 (depends on 1)

The apparatus of claim 1, wherein the nucleic acid comprises an RNA.

### Claim 9 (depends on 8)

The apparatus of claim 8, wherein the lower alkanol comprises ethanol and wherein the lipids present in the organic lipid solution comprise a phospholipid, cholesterol, a PEG-lipid, and a cationic lipid.

### Claim 10 (depends on 9)

The apparatus of claim 9, wherein the aqueous solution includes an acidic buffer.

### Claim 11 (depends on 9)

The apparatus of claim 9, wherein the aqueous solution includes a buffer having a pH lower than the pKa of the cationic lipid component.

### Claim 12 (depends on 9)

The apparatus of claim 9, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 6 and said plurality of lipid vesicles have a mean particle diameter of less than 150 nm.

### Claim 13 (depends on 8)

The apparatus of claim 8, wherein the RNA comprises an mRNA.

### Claim 14 (depends on 13)

The apparatus of claim 13, wherein the lower alkanol comprises ethanol and wherein the lipids present in the organic lipid solution comprise a phospholipid, cholesterol, a PEG-lipid, and a cationic lipid.

### Claim 15 (depends on 14)

The apparatus of claim 14, wherein the aqueous solution includes an acidic buffer.

### Claim 16 (depends on 14)

The apparatus of claim 14, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 6 and said plurality of lipid vesicles have a mean particle diameter of less than 150 nm.

### Claim 17 (depends on 14)

The apparatus of claim 14, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 8.

### Claim 18

An apparatus for producing a lipid vesicle encapsulating a nucleic add within the lipid vesicle, the apparatus comprising:
a first reservoir containing an aqueous solution including a nucleic acid;
a second reservoir containing an organic lipid solution, wherein the lipids present in the organic lipid solution are solubilized in a lower alkanol at a concentration of about 75% v/v to 100% v/v; and
a pump mechanism configured to pump the aqueous solution and the organic lipid solution into a mixing chamber at different flow rates relative to each other;
wherein the mixing chamber is configured such that the aqueous solution and the organic lipid solution are introduced into the mixing chamber at an angle of between 90° and 180° relative to each other and mixed within the mixing chamber to instantaneously produce a lipid vesicle encapsulating the nucleic acid within the lipid vesicle by diluting the concentration of the lower alkanol in the organic lipid solution.

### Claim 19 (depends on 18)

The apparatus of claim 18, wherein the lower alkanol comprises ethanol and wherein the lipids present in the organic lipid solution comprise a phospholipid, cholesterol, a PEG-lipid, and a cationic lipid.

### Claim 20 (depends on 19)

The apparatus of claim 19, wherein the aqueous solution includes an acidic buffer having a pH lower than the pKa of the cationic lipid component.

### Claim 21 (depends on 20)

The apparatus of claim 20, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 6 and said plurality of lipid vesicles have a mean particle diameter of less than 150 nm.

### Claim 22 (depends on 20)

The apparatus of claim 20, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 8.

### Claim 23 (depends on 18)

The apparatus of claim 18, wherein the nucleic acid comprises an RNA.

### Claim 24 (depends on 23)

The apparatus of claim 23, wherein the lipids present in the organic lipid solution comprise a phospholipid, cholesterol, a PEG-lipid, and a cationic lipid.

### Claim 25 (depends on 24)

The apparatus of claim 24, wherein the aqueous solution includes an acidic buffer.

### Claim 26 (depends on 24)

The apparatus of claim 24, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 8.

### Claim 27 (depends on 23)

The apparatus of claim 23, wherein the RNA comprises an mRNA.

### Claim 28 (depends on 27)

The apparatus of claim 27, wherein the lipids present in the organic lipid solution comprise a phospholipid, cholesterol, a PEG-lipid, and a cationic lipid.

### Claim 29 (depends on 28)

The apparatus of claim 28, wherein the aqueous solution includes a buffer having a pH lower than the pKa of the cationic lipid component.

### Claim 30 (depends on 28)

The apparatus of claim 28, wherein the aqueous solution and the organic lipid solution are mixed within the mixing chamber to produce a plurality of lipid vesicles at a pH range of about 3.5 to about 6 and said plurality of lipid vesicles have a mean particle diameter of less than 150 nm.
