# US 11,298,251 B2 · Radiopaque intraluminal stents comprising cobalt-based alloys with primarily single-phase supersaturated tungsten content

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- Number: US 11,298,251 B2
- Document ID: US11298251B2
- Status: Granted
- Kind: B2
- Application number: 16/601,259
- Filed: 2019-10-14
- Published: 2020-02-06
- Granted: 2022-04-12
- Earliest claimed: 2010-11-17
- Assignees: Abbott Cardiovascular Systems Inc.
- Applicants: Abbott Cardiovascular Systems, Inc.
- Inventors: John A. Simpson; Puneet Kamal Singh Gill; Pamela A. Kramer-Brown
- Web page: https://patentgrep.com/patent/US11298251B2

## CPC

- A61F 2/82: Devices providing patency to, or preventing collapsing of, tubular structures of the body, e.g. stents (stent-grafts for tubular structures of the body other than blood vessels A61F2/04; stent-grafts for blood vessels A61F2/07)
- A61F 2/06: Blood vessels
- A61L 31/022: {Metals or alloys}
- A61L 31/14: Materials characterised by their function or physical properties {, e.g. injectable or lubricating compositions, shape-memory materials, surface modified materials}
- A61L 31/18: Materials at least partially X-ray or laser opaque
- C22C 19/07: based on cobalt
- A61F 2/915: with bands having a meander structure, adjacent bands being connected to each other
- A61F 2250/0098: radio-opaque, e.g. radio-opaque markers
- C22C 19/05: with chromium
- C22C 27/00: Alloys based on rhenium or a refractory metal not mentioned in groups C22C14/00 or C22C16/00
- C22C 27/04: Alloys based on tungsten or molybdenum
- C22C 27/06: Alloys based on chromium
- A61F: FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS (dental prosthetics A61C)
- A61L: METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES (preservation of bodies or disinfecting characterised by the agents employed A01N; preserving, e.g. sterilising, food or foodstuffs A23; preparations for medical, dental or toiletry purposes A61K)
- C22C: ALLOYS (treatment of alloys C21D, C22F)

## Abstract

Embodiments are directed to radiopaque implantable structures (e.g., stents) formed of cobalt-based alloys that comprise cobalt, chromium, tungsten, and nickel. Tungsten is present above its solubility limit (about 15%), but is still only present as a super-saturated, primarily single-phase material exhibiting an FCC microcrystalline structure.

## Claims

### Claim 1

A radiopaque stent, comprising:
a cylindrical main body comprising a cobalt-chromium alloy including cobalt and chromium, the cobalt-chromium alloy including tungsten as a radiopacity increasing element, the tungsten comprising about 20% to about 35% by weight of the cobalt-chromium alloy, the tungsten content being super-saturated, above the solubility limit of tungsten in the cobalt-chromium alloy;
wherein the cobalt-chromium alloy further comprises nickel, the nickel being present in a concentration of 5% to about 15% by weight; and
wherein the cobalt-chromium alloy exhibits a primarily single-phase FCC solid solution, wherein a second phase of the tungsten is present and makes up no more than 10% volume fraction in the cobalt-chromium alloy, the second phase having an average particle size of less than 5 μm, even with the super-saturated tungsten content.

### Claim 2 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy comprises cobalt in an amount from about 30% to about 50% by weight of the cobalt-chromium alloy.

### Claim 3 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy comprises chromium in an amount of about 20% by weight of the cobalt-chromium alloy.

### Claim 4 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy comprises nickel in an amount of about 10% by weight of the cobalt-chromium alloy.

### Claim 5 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy is entirely free of molybdenum.

### Claim 6 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy comprises no more than 1% of silicon, phosphorus, and/or sulfur by weight.

### Claim 7 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy further comprises manganese in a concentration of up to 5% by weight of the cobalt-chromium alloy.

### Claim 8 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy further comprises iron in a concentration of up to 5% by weight of the cobalt-chromium alloy.

### Claim 9 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy further comprises both manganese and iron in a concentration of about 1.5% each, by weight.

### Claim 10 (depends on 1)

The radiopaque stent of claim 1, wherein cobalt comprises from about 66 to 68% by weight of the cobalt-chromium alloy.

### Claim 11 (depends on 1)

The radiopaque stent of claim 1, wherein a weight percent ratio of tungsten to cobalt is at least 0.4.

### Claim 12 (depends on 1)

The radiopaque stent of claim 1, wherein a ratio of tungsten to cobalt is from 0.4 to 1.2.

### Claim 13 (depends on 1)

The radiopaque stent of claim 1, wherein a ratio of tungsten to cobalt is from 0.40 to 0.45.

### Claim 14 (depends on 1)

The radiopaque stent of claim 1, wherein a ratio of tungsten to cobalt is from 0.57 to 0.63.

### Claim 15 (depends on 1)

The radiopaque stent of claim 1, wherein a ratio of tungsten to cobalt is from 1.07 to 1.13.

### Claim 16 (depends on 1)

The radiopaque stent of claim 1, wherein the cobalt-chromium alloy is substantially free of carbon.

### Claim 17

A radiopaque stent, comprising:
a cylindrical main body formed from a single homogenous cobalt-chromium alloy including cobalt, chromium, nickel, and tungsten, the cobalt-chromium alloy not including any other alloying elements in amounts greater than 3% by weight;
the cobalt-chromium alloy including tungsten as a radiopacity increasing element, the tungsten comprising about 20% to about 35% by weight of the cobalt-chromium alloy, the tungsten content being super-saturated, above the solubility limit of tungsten in the cobalt-chromium alloy at ambient temperature;
wherein the cobalt-chromium alloy comprises about 10% by weight nickel; and
wherein the cobalt-chromium alloy exhibits a primarily single-phase FCC solid solution structure, a second phase of the tungsten is present in the cobalt-chromium alloy having a maximum particle size of less than 15 μm, even with the super-saturated tungsten content.

### Claim 18 (depends on 17)

The radiopaque stent of claim 17, wherein the cobalt-chromium alloy is entirely free of molybdenum.

### Claim 19 (depends on 17)

The radiopaque stent of claim 17, wherein the cobalt-chromium alloy is substantially free of carbon.

### Claim 20 (depends on 17)

The radiopaque stent of claim 17, wherein the cobalt-chromium alloy is entirely free of carbon.

### Claim 21

A radiopaque stent, comprising:
a cylindrical main body comprising a cobalt-chromium alloy including cobalt and chromium, the cobalt-chromium alloy including tungsten as a radiopacity increasing element, the tungsten comprising about 20% to about 35% by weight of the cobalt-chromium alloy, the tungsten content being super-saturated, above the solubility limit of tungsten in the cobalt-chromium alloy;
wherein the cobalt-chromium alloy further comprises nickel, the nickel being present in a concentration of 5% to about 15% by weight;
wherein the cobalt-chromium alloy exhibits a primarily single-phase FCC solid solution, wherein no more than 10% volume fraction of a second phase of the tungsten is present in the cobalt-chromium alloy, the second phase having an average particle size of less than 5 μm, even with the super-saturated tungsten content; and
at least one of (i) or (ii):
(i) wherein a ratio of tungsten to cobalt is from 1.07 to 1.13;
(ii) wherein the cobalt-chromium alloy further comprises both manganese and iron in a concentration of about 1.5% each, by weight.

### Claim 22 (depends on 1)

The radiopaque stent of claim 1, wherein the tungsten comprises 25% to about 30% by weight of the cobalt-chromium alloy.
