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US 11,261,652 B2Granted
Shaker doors with solid core and methods for making thereof
AssigneeMasonite Corporation
InventorsJohn Robinson, Steven B. Swartzmiller, Steven Gutkowski, Robert C. Allen, Roland Karsch, Michael MacDonald
Life of this patent
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Abstract
The present invention relates to shaker doors with solid cores and methods for making the same. The shaker doors contain different core materials at the recessed panel than the raise peripheral region to provide dimensional stability and reduced distortion when the doors are exposed to high humidity. The devices and methods also provide for easy assembly of solid core shaker doors, including fire rated doors.
Claims20
A method for making a shaker door, comprising the steps of:
- a) providing a rectangular frame;
- b) attaching a first door facing to one side of the rectangular frame, wherein the first door facing comprises a raised peripheral region, a transition surrounded by and immediately adjacent to and contiguous with the raised peripheral region, and a rectangular recessed panel terminating at opposite sides and opposite ends thereof at a continuous planar outer perimeter that is surrounded by, immediately adjacent to and contiguous with the transition, an entirety of the recessed panel within the continuous planar outer perimeter being planar and recessed from the raised peripheral region, the first door facing and the rectangular frame defining a cavity therebetween;
- c) laying at least a first core member and a second core member on to an inner side of the first door facing, wherein the first and second core members fill the cavity and only the first core member being in contact with the recessed panel of the first door facing;
- and
- d) attaching a second door facing to a second side of the rectangular frame and on top of the core, wherein the second door facing is identical to the first door facing and only the first core member being in contact with a recessed panel of the second door facing.
2 more elements
Dependencies are inferred from the claim text.