Fiber mat, method of making the fiber mat, and bituminous roofing product
AssigneeCretainteed LLC
InventorsNancy E. Brown, Matthew Gacek, Tao Yu
Life of this patent
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Abstract
A fiber mat includes a unitary assembly of fibers including at least a first set of fibers and at least a first binder comprising an organic resin, wherein the unitary assembly of fibers includes a minority portion and a majority portion different than the minority portion, wherein the fiber mat provides at least a 5% increase in tear when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with a fiber mat of equivalent weight containing a homogenous mat structure.
Claims16
A fiber mat comprises:
- a unitary assembly of fibers comprising at least a first set of fibers homogenous throughout the fiber mat and a binder comprising an organic resin, wherein the binder comprises at least a first binder, at least a second binder, or combination thereof, wherein the unitary assembly of fibers comprises a difference in the binder in a minority portion and a majority portion, wherein the difference in the majority portion and the minority portion is in binder composition, binder concentration, or combination thereof, wherein the minority portion is less than 50% by weight of a total composition of the fiber mat and is a plane parallel to a plane of the majority portion of the unitary assembly of fibers and wherein the fiber mat provides at least a 5% increase in tear strength when placed in a bituminous roofing product compared to an equivalent bituminous roofing product made with a fiber mat of equivalent weight containing a homogenous mat structure.
A bituminous roofing product comprises a fiber mat comprising a unitary assembly of fibers comprising at least a first set of fibers;
- and at least a first binder comprising an organic resin, wherein the unitary assembly of fibers comprises a minority portion and a majority portion different than the minority portion, wherein the minority portion is less than 50% of a total composition of the fiber mat and is a plane parallel to a plane of the majority portion of the unitary assembly of fibers and wherein the fiber mat provides at least a 5% increase in tear strength when placed in a bituminous roofing product compared to an equivalent bituminous roofing product when made with a fiber mat of equivalent weight containing a homogenous mat structure;
- and
- at least one coating of asphalt.
Dependencies are inferred from the claim text.