Method of forming an interconnect structure with enhanced corner connection
AssigneeInternational Business Machines Corporation
InventorsRuilong Xie, Christopher J. Waskiewicz, Kangguo Cheng, Chih-Chao Yang
Life of this patent
Estimating the term…
Abstract
Interconnect structures and methods for forming the interconnect structures generally include forming a bulk metal encapsulated in first and second interlayer dielectrics, a liner layer about a lower surface of the bulk metal and a metal cap layer about an upper surface of the bulk metal. The liner layer is in the first interlayer dielectric and the metal cap layer is in the second interlayer dielectric, wherein liner layer and the metal cap layer are different metals.
Claims5
A method of forming an interconnect structure, the method comprising:
- forming a metal line or a metal plug in a first interlayer dielectric, wherein the metal line or metal plug comprises a conformal liner layer and a bulk metal therein, wherein the interlayer dielectric, the metal line or metal plug have coplanar top surfaces;
- recessing the first interlayer dielectric to expose a portion of the liner layer;
- selectively removing the exposed portion of the liner layer such that a remaining portion of the liner layer is disposed about a lower surface of the bulk metal;
- selectively depositing a metal cap on exposed surfaces of the bulk metal to form the metal cap about an upper surface of the bulk metal, wherein the liner layer and the metal cap collectively encapsulate the bulk metal, and wherein the liner layer and the metal cap layer are different metals;
- conformally depositing an etch stop layer, wherein a portion of the etch stop layer abuts the metal cap and is on the first interlayer dielectric;
- depositing a second interlayer dielectric on the etch stop layer;
- forming a self-aligned via to the etch stop layer fully aligned or partially aligned to a corner portion of the metal line or the metal plug exposing a portion of the etch stop layer;
- removing the exposed portion of the etch stop layer to expose the metal cap at the corner portion;
- and
- metallizing the self-aligned via.
Dependencies are inferred from the claim text.