Complex components for molded composite frac plugs
AssigneeGeodynamics, Inc.
InventorJohn Hardesty
Life of this patent
Estimating the term…
Abstract
A downhole isolation tool for sealing a casing in a well, the downhole isolation including plural parts made of a composite material, each part having a preset functionality with regard to sealing the casing; and a sealing element configured to seal the casing. At least two parts of the plural parts have a single, combined body.
Claims21
A downhole isolation plug for sealing a casing in a well, the downhole isolation plug comprising:
- plural parts made of a composite material, each part having a preset functionality with regard to sealing the casing;
- and
- a sealing element configured to seal the casing,
- wherein at least two parts of the plural parts have a single, combined body,
- wherein the body includes at least one layer of fibers, and the layer extends from an upstream end of the body to a downstream end of the body, and
- wherein the body has a same thickness at a region where the at least two parts are combined.
A method of manufacturing a downhole isolation plug for sealing a casing in a well, the method comprising:
- manufacturing at least two parts of plural parts during a single step by using a composite material, each part having a preset functionality with regard to sealing the casing;
- and
- adding a sealing element to the plural parts, wherein the sealing element is configured to seal the casing,
- wherein the at least two parts of the plural parts have a single, combined body,
- wherein the body includes at least one layer of fibers, and the layer extends from an upstream end of the body to a downstream end of the body, and
- wherein the body has a same thickness at a region where the at least two parts are combined.
A downhole isolation plug for sealing a casing in a well, the downhole isolation plug comprising:
- a slip ring disposed on a mandrel;
- a mule shoe also disposed on the mandrel;
- a sealing element configured to seal the casing;
- and
- a wedge that is partially placed under the mule shoe and is configured to press the mule shoe away from the mandrel,
- wherein the mule shoe is attached to the mandrel with a locking mechanism located at an interface between the mandrel and the mule shoe,
- wherein the slip ring and the mule shoe are made unitary, as a single element, from a composite material, and
- wherein the single element includes at least one layer of fibers, and the layer extends from a downstream end to an upstream end of the single element.
Dependencies are inferred from the claim text.