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US 11,236,429 B2Granted
Production of chemical products using electrochemical flow systems and slug flow and associated methods
AssigneeMassachusetts Institute of Technology
InventorsSahag Voskian, Alexander Murray, Trevor Alan Hatton, Yogesh Surendranath
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Abstract
Systems and methods for electrochemically producing chemical products are provided. In certain cases, the systems and methods described herein are capable of producing chemical products such as hydrogen peroxide in solutions with relatively low concentrations of electrolyte or other dissolved species at high efficiencies and/or low energetic cost. In some cases, redox mediators are used to temporally decouple direct electrochemical processes from the production of the chemical product.
Claims20
A method for producing a chemical product, comprising:
- contacting a first electrode, of an electrochemical cell comprising a first electrode compartment comprising the first electrode, an inlet, and an outlet, and a second electrode compartment separated from the first electrode compartment comprising a second electrode, an inlet, and an outlet, with a first slug comprising a first solution while applying an electrical potential to the first electrode, such that an active form of a redox mediator immobilized on the first electrode is generated;
- replacing at least a portion of the first slug with a second slug comprising a second solution comprising a reactant, such that the first electrode is in contact with the second slug and no longer in contact with at least a portion of the first slug, and such that the active form of the redox mediator reacts with the reactant in the second solution to produce the chemical product;
- and
- flowing a sequence of slugs from the inlet of the second electrode compartment to the outlet of the second electrode compartment, each slug of the sequence being essentially immiscible with the slug directly preceding the slug and the slug directly following the slug, such that each slug of the sequence contacts the second electrode.
1 more element
A method for producing a chemical product, comprising:
- (a) providing an electrochemical cell comprising a first electrode compartment comprising a first electrode, an inlet, and an outlet;
- (b) flowing a sequence of slugs comprising a first slug and a second slug from the inlet of the first electrode compartment to the outlet of the first electrode compartment, wherein the first slug comprises a first solution and the second slug comprises a second solution comprising a reactant, wherein during the flowing:
- the first electrode is contacted with the first slug while an electrical potential is applied to the first electrode, such that an active form of a redox mediator immobilized on the first electrode is generated;
- and
- at least a portion of the first slug is replaced with the second slug, such that the first electrode is in contact with the second slug and no longer in contact with at least a portion of the first slug, and such that the active form of the redox mediator reacts with the reactant in the second solution to produce the chemical product;
- and
- (c) repeating step (b).
4 more elements
A method for producing a chemical product, comprising:
- (a) providing an electrochemical cell comprising a first electrode;
- (b) contacting the first electrode with a first slug comprising a first solution while applying an electrical potential to the first electrode, such that an active form of a redox mediator immobilized on the first electrode is generated;
- (c) replacing at least a portion of the first slug with an inert slug, such that the first electrode is in contact with the inert slug and no longer in contact with at least a portion of the first slug;
- and
- (d) replacing at least a portion of the inert slug with a second slug after the step of replacing at least a portion of the first slug with the inert slug, wherein the second slug comprises a second solution comprising a reactant, such that the first electrode is in contact with the second slug and no longer in contact with at least a portion of the first slug, and such that the active form of the redox mediator reacts with the reactant in the second solution to produce the chemical product, wherein the inert slug is essentially immiscible with both the first slug and the second slug;
- and
- (e) repeating steps (b), (c), and (d).
4 more elements
Dependencies are inferred from the claim text.