Systems and methods for improving feed catalyst contacting in downflow reactors
AssigneeTechnip Process Technology, Inc.
InventorsEusebius Anku Gbordzoe, Alexander Maller
Life of this patent
Estimating the term…
Abstract
A downflow reactor, e.g. a downer reactor or system, includes an outer wall defining an interior reactor space. An elongated plug is within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends. A distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray.
Claims23
A downflow reactor comprising:
- an outer wall defining an interior reactor space;
- an elongated plug within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends;
- and
- a distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray, wherein the distribution baffle includes a converging section and a constant-area section, wherein the converging section converges from an upstream end of the distribution baffle towards a downstream end of the distribution baffle.
A downflow reactor comprising:
- an outer wall defining an interior reactor space;
- an elongated plug within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends;
- and
- a distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray, wherein the first end of the elongated plug has a first diameter and the second end of the elongated plug has a second diameter, wherein the second diameter is greater than the first diameter and wherein the second end is positioned downstream from the first end.
A downflow reactor comprising:
- an outer wall defining an interior reactor space;
- an elongated plug within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends;
- a distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray;
- and
- a mixing baffle positioned at a vertical position below a terminal end of the second end of the elongated plug.
A downflow reactor comprising:
- an outer wall defining an interior reactor space;
- an elongated plug within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends;
- and
- a distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray, wherein the outer wall defines an upstream cylindrical portion and a diverging section downstream from the upstream cylindrical portion, wherein the downflow reactor further comprises at least one lower baffle positioned at a vertical position below the diverging section of the outer wall.
A downflow reactor comprising:
- an outer wall defining an interior reactor space;
- an elongated plug within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends;
- and
- a distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray, wherein the elongated plug defines an exterior surface, wherein the exterior surface includes at least one projection extending therefrom, wherein the at least one projection is a series of helical vanes.
A downflow reactor comprising:
- an outer wall defining an interior reactor space;
- an elongated plug within the outer wall having a first end and a second end, defining a longitudinal axis between the first and second ends;
- and
- a distribution baffle positioned at a vertical position between the first end and the second end of the elongated plug configured and adapted to direct hot down flowing catalyst towards a feedstock spray, wherein the elongated plug defines an exterior surface, wherein the exterior surface includes at least one projection extending therefrom, wherein the first end of the elongated plug has a first diameter and the second end of the elongated plug has a second diameter, wherein the second diameter is greater than the first diameter and wherein the second end is positioned downstream from the first end, wherein the at least one projection extends from the exterior surface on the second end.
Dependencies are inferred from the claim text.