Tool position detection system
AssigneeCameron International Corporation
InventorsYang Chen, Charles Deible, Corey Ray
Life of this patent
Estimating the term…
Abstract
A technique facilitates use of tools downhole during well operations. According to an embodiment, the technique employs a frac stack which may be coupled to a wellhead. The frac stack may include a flow control device which opens and closes a bore extending through the wellhead. A lubricator may be coupled to the frac stack. The lubricator includes a tool trap which opens and closes to facilitate controlled movement of a tool along the bore. A tool position detection system is used to detect a position of the tool in the tool trap to ensure, for example, removal of the tool from the frac stack before closure of the flow control device.
Claims20
A system, comprising:
- a flow control device configured to open and close a bore through a wellhead;
- a lubricator coupled in fluid communication with the flow control device, the lubricator comprising:
- a tool trap comprising a flapper configured to move between an open position and a closed position to control movement of a tool in a first direction into a well, wherein the flapper comprises an aperture to pass a line coupled to the tool after the tool passes through the tool trap in the first direction and the flapper moves from the open position to the closed position, wherein the flapper is configured to move from the closed position to the open position in a second direction opposite the first direction in response to a force provided by the tool moving in the second direction away from the well into the tool trap;
- and
- a tool position detection system configured to detect a position of the tool, the tool position detection system comprising:
- a first sensor system configured to detect a flapper position of the flapper, wherein the flapper position is configured to indicate movement of the flapper from the closed position to the open position when the tool moves in the second direction into the tool trap;
- a second sensor system to monitor movement of the tool as it moves into or out of the tool trap;
- and
- a controller coupled to the first sensor system and the second sensor system, wherein the controller is configured to determine the position of the tool in response to feedback from at least one of the first sensor system and the second sensor system.
A system, comprising:
- a valve or ram configured to open and close a bore that extends through a wellhead;
- a lubricator positioned above the valve or ram, the lubricator comprising a tool trap comprising a flapper configured to move between an open position and a closed position to control movement of a tool in a first direction into a well, wherein the flapper comprises an aperture to pass a line coupled to the tool after the tool passes through the tool trap in the first direction and the flapper moves from the open position to the closed position, wherein the flapper is configured to move from the closed position to the open position in a second direction opposite the first direction in response to a force provided by the tool moving in the second direction away from the well into the tool trap;
- and
- a tool position detection system configured to determine if the tool is within the lubricator, the tool position detection system comprising:
- a flapper sensor configured to detect a flapper position of the flapper, wherein the flapper position is configured to indicate movement of the flapper from the closed position to the open position when the tool moves in the second direction into the tool trap;
- and
- a controller coupled to the flapper sensor, the controller being programmed to determine a location of the tool in response to feedback from the flapper sensor.
A method, comprising:
- monitoring for a presence of a tool in a tool trap of a lubricator coupled to a passage leading to a well with a tool position detection system, wherein a valve or ram is disposed along the passage between the lubricator and the well, wherein the tool trap comprises a flapper configured to move between an open position and a closed position to control movement of the tool in a first direction toward the well, wherein the flapper comprises an aperture to pass a line coupled to the tool after the tool passes through the tool trap in the first direction and the flapper moves from the open position to the closed position, wherein the flapper is configured to move from the closed position to the open position in a second direction opposite the first direction in response to a force provided by the tool moving in the second direction away from the well into the tool trap, wherein the tool position detection system comprises a flapper sensor configured to detect a flapper position of the flapper, and wherein the flapper position is configured to indicate movement of the flapper from the closed position to the open position when the tool moves in the second direction into the tool trap;
- and
- processing data from the flapper sensor over time via a controller to determine whether the tool has returned to the tool trap after deployment from the tool trap toward the well.
Dependencies are inferred from the claim text.