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US 11,217,715 B2Granted
Photovoltaic module frontsheet and backsheet
AssigneeGAF Energy LLC
InventorsAlexander Sharenko, Paul Martin Adriani, Ryan Lemon Devine
Life of this patent
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Abstract
A photovoltaic module includes at least one solar cell, an encapsulant encapsulating the at least one solar cell, a frontsheet juxtaposed with the encapsulant, and backsheet juxtaposed with the encapsulant. The frontsheet includes a glass layer, a polymer layer attached to the glass layer, and an adhesive layer attaching the polymer layer to the glass layer. The backsheet includes a single-layer, moisture-resistant, fire-retardant membrane.
Claims10
A photovoltaic module, comprising:
- at least one solar cell;
- an encapsulant encapsulating the at least one solar cell,
- wherein a thickness of the encapsulant is 0.5 mm to 1.8 mm;
- and
- a frontsheet adjacent to the encapsulant,
- wherein the frontsheet includes
- a glass layer,
- wherein a thickness of the glass layer is 2.5 mm to 4 mm,
- a polymer layer
- wherein the polymer layer includes a fluoropolymer selected from the group consisting of ethylene tetrafluoroethylene (ETFE), polyvinylidene fluoride (PVDF), tetrafluoroethylene-hexafluoropropylene copolymers (FEP), tetrafluoroethylene-hexafluoropropylene-vinylidene fluoride copolymers (THV), polyvinyl fluoride (PVF), and blends thereof, and
- wherein a thickness of the polymer layer is 0.01 mm to 0.5 mm, an adhesive layer directly adhering the glass layer to the polymer layer,
- wherein the adhesive layer is selected from the group consisting of thermosetting polyolefin, thermosetting polyolefin encapsulant material, thermosetting ethylene-vinyl acetate (EVA), EVA encapsulants, thermoplastic polyolefin (TPO) and hybrids and combinations thereof,
- wherein a thickness of the adhesive layer is 50 micrometers to 700 micrometers, and
- wherein the glass layer of the frontsheet is adjacent to the encapsulant encapsulating the at least one solar cell,
- wherein the photovoltaic module is configured to be installed on a roof deck, and
- wherein, when the photovoltaic module is installed on the roof deck, the polymer layer is a top layer opposite the roof deck.
13 more elements
Dependencies are inferred from the claim text.