Composite diaphragms having balanced stress
AssigneeKnowles Electronics, LLC
InventorsPeter V. Loeppert, Sung Bok Lee
Life of this patent
Estimating the term…
Abstract
An acoustic transducer comprises a transducer substrate defining an aperture therein. A diaphragm is disposed on the transducer substrate. The diaphragm comprises a diaphragm inner portion disposed over the aperture such that an outer edge of the diaphragm inner portion is located radially inwards of a rim of the aperture, the diaphragm inner portion having a first stress. A diaphragm outer portion extends radially from the outer edge of the diaphragm inner portion to at least the rim of the aperture, the diaphragm outer portion having a second stress different from the first stress.
Claims20
An acoustic transducer, comprising:
- a transducer substrate defining an aperture therein;
- a diaphragm disposed on the transducer substrate, the diaphragm comprising:
- a diaphragm inner portion disposed over the aperture such that an outer edge of the diaphragm inner portion is located radially inwards of a rim of the aperture, the diaphragm inner portion having a first stress, and
- a diaphragm outer portion extending radially from the outer edge of the diaphragm inner portion to at least the rim of the aperture, the diaphragm outer portion having a second stress different from the first stress;
- and
- a back plate disposed on the transducer substrate spaced apart from the diaphragm.
A microphone assembly, comprising:
- a base;
- an enclosure disposed on the base;
- an acoustic transducer configured to generate an electrical signal responsive to acoustic activity, the acoustic transducer comprising:
- a transducer substrate defining an aperture therein,
- a diaphragm disposed on the transducer substrate, the diaphragm comprising:
- a diaphragm inner portion disposed over the aperture such that an outer edge of the diaphragm inner portion is located radially inwards of a rim of the aperture, the diaphragm inner portion having a first stress, and
- a diaphragm outer portion extending radially from the outer edge of the diaphragm inner portion to at least the rim of the aperture, the diaphragm outer portion having a second stress different from the first stress;
- and
- a back plate disposed on the transducer substrate spaced apart from the diaphragm;
- and
- an integrated circuit electrically coupled to the acoustic transducer and configured to receive the electrical signal from the acoustic transducer.
A method of forming a diaphragm assembly, comprising:
- providing a transducer substrate defining an aperture therethrough;
- forming a diaphragm outer portion on the transducer substrate over the aperture;
- and
- forming a diaphragm inner portion over the aperture coupled to the diaphragm outer portion such that an outer edge of the diaphragm inner portion is located radially inwards of a rim of the aperture and the diaphragm outer portion extends radially from the outer edge of the diaphragm inner portion to at least the rim of the aperture,
- wherein the diaphragm inner portion has a first stress and the diaphragm outer portion has a second stress different from the first stress.
Dependencies are inferred from the claim text.