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US 11,171,002 B2Granted
Alternating hardmasks for tight-pitch line formation
AssigneeTessera, Inc.
InventorsJohn C. Arnold, Anuja E. DeSilva, Nelson M. Felix, Chi-Chun Liu, Yann A. M. Mignot, Stuart A. Sieg
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Abstract
Methods of forming fins include masking a region on a three-color hardmask fin pattern, leaving a fin of a first color exposed. The exposed fin of the first color is etched away with a selective etch that does not remove fins of a second color or a third color. The mask and all fins of a second color are etched away. Fins are etched into a fin base layer using the fins of the first color and the fins of the third color.
Claims16
An integrated circuit manufacturing process comprising:
- providing a substrate having thereon a plurality of layers comprising dielectric layers or other layers suitable for a hardmask;
- forming a seed layer on the plurality of layers;
- forming a protection layer on the seed layer;
- forming a plurality of mandrels on or above the protection layer;
- forming a sidewall-spacer-forming layer over the mandrels;
- anisotropically etching the sidewall-spacer-forming layer to form sidewall spacers on the mandrels;
- removing the mandrels, thereby forming a set of first hardmask fins and a first hardmask fin pattern;
- etching to expose (i) opposing sidewalls of the seed layer and (ii) opposing sidewalls and an upper surface of the protection layer;
- removing the protection layer to form a second set of fins in the first hardmask fin pattern, wherein uppermost layers of the second set of fins comprise the seed layer;
- using a directed self-assembly process to form a two-color fin pattern of alternating colors, wherein the two-color fin pattern of alternating colors comprises alternating fins of fourth and fifth colors, and wherein a pattern formed by every other fourth-color fin corresponds to the first hardmask fin pattern;
- and
- etching, including selectively etching the fins of the fifth color, to form a second hardmask fin pattern, wherein the second hardmask fin pattern comprises fins, and wherein alternating fins have different uppermost material layers.
9 more elements
Dependencies are inferred from the claim text.