Polyurethane foam and process for producing same
AssigneeCovestro Deutschland AG
InventorsChristian Hahn, Reinhard Albers, Ali-Kasim Anwar, Paul Heinz, Michael Baecker, Marcel Schornstein
Life of this patent
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Abstract
The invention relates to a process used to produce open-cell and extremely fine-cell PUR/PIR rigid foams, said process using a polyol formulation comprising a specific isocyanate-reactive component, a catalyst component having zerewitinoff-active hydrogens and a cell-opener component.
Claims14
A process for producing rigid PUR/PIR foams having an apparent density of 30-90 kg/m3 according to ISO 845:2006, an open-cell content of >90% according to ISO 4590:2002, and having an average cell diameter of <50 μm according to optical microscopy evaluation, comprising the steps of
- i) producing reaction mixture R) comprising
- a polyol formulation P) comprising
- an isocyanate-reactive component A) comprising at least one polyol component A1) having a functionality of >2.5 comprising at least one of polyether polyols, polyester polyols, polycarbonate polyols, polyether polycarbonate polyols and polyether ester polyols,
- a catalyst component D) comprising a catalytically active compound D1) having Zerewitinoff-active hydrogens,
- an assistant or additive substance E) comprising a cell-opening compound,
- wherein a proportion of all primary OH functions present in the isocyanate-reactive component A) based on a total number of terminal OH functions in the component A) is at least 30%,
- a polyisocyanate component B) and
- CO2 in the supercritical state as blowing agent component C),
- ii) introducing the reaction mixture R) into a mold,
- iii) foaming the reaction mixture R) and
- iv) demolding a rigid PUR/PIR foam formed from the reaction mixture R).
Dependencies are inferred from the claim text.