System and method for field device management using class parameter set

A plant device management system comprising a memory storing program code which, when executed by a computer, causes the computer to implement:

• b) a device parameter set manager comprising:
• b-1) a device parameter set creator tool configured to:
• extract parameters and default values of the parameters from each of a plurality of device description files associated with a single device class, each of the plurality of device description files describing device parameters and default parameter values for a respective registered plant field device, each of the plurality of device description files being associated with a respective device class of a plurality of device classes for classifying a plurality of registered plant field devices, and the plurality of device classes being defined by a predefined set of classification rules related to a plurality of registered plant field devices, the predefined set of classification rules being defined by an identification which identifies a field device manufacturer;
• a field device type;
• and a plant field device revision;
• and
• create a respective class parameter set for the single device class from the extracted parameters and default values of the parameters of the plurality of device description files associated with the single device class;
• b-2) a device parameter set configuring tool is configured to configure the respective class parameter set, the device parameter set configuring tool comprising:
• b-2-1) logic to change a device parameter value of a device parameter included in the respective class parameter set;
• and
• b-2-2) logic to flag a device parameter included in the respective class parameter set;
• b-3) a device template manager configured to manage, for each of the plurality of device classes, a plurality of device templates,
• each of the plurality of device templates comprising:
• a device master information, block information, parameter information, document links, plug-in application associations, and a plurality of different class parameter sets being respectively associated with a plurality of different device applications of a plant field device belonging to a device class of the plurality of device classes,
• wherein the device template manager comprises:
• b-3-1) logic to assign a respective device template, which includes a respective class parameter set, to at least one of registered non-physical plant field devices which are classified to each of the plurality of device classes;
• b-3-2) logic to browse a respective set of registered non-physical plant field devices which match with each of the plurality of device classes;
• and
• b-3-5) logic to assign a respective class parameter set, to at least one of registered non-physical plant field devices which are classified to each of a plurality of device classes, based on a device template of the at least one of the registered non-physical plant field devices;
• and
• b-4) a device parameter auditor further comprising:
• b-4-1) logic to acquire each class parameter set assigned by the device template manager from the device template manager;
• b-4-2) logic to acquire a corresponding physical device class parameter set from a respective sub-set of one or more physical plant field devices installed in a plant, wherein the corresponding physical device class parameter set corresponds to each class parameter set assigned by the device template manager;
• and
• b-4-3) logic to compare a parameter value between at least a device parameter of each class parameter set assigned by the device template manager and at least a corresponding parameter of the corresponding physical device class parameter set corresponding to each class parameter set assigned by the device template manager.

A plant device management method comprising:

• extracting, by a device parameter set creator tool, parameters and default values of the parameters from a plurality of device description files associated with a single device class, each of the plurality of device description files describing device parameters and default parameter values for a respective plant field device, while the respective plant field device is not connected to a plant control system, wherein each of the plurality of device description files is associated with a respective device class of a plurality of device classes for classifying a plurality of plant field devices, and the plurality of device classes being defined by a predefined set of classification rules related to a plurality of registered plant field devices, the predefined set of classification rules being defined by an identification which identifies a field device manufacturer;
• a field device type;
• and a plant field device revision;
• creating, by a device parameter set creator tool, a respective class parameter set for the single device class from the extracted parameters and default values of the parameters of the plurality of device description files associated with the single device class;
• configuring, by a device parameter set configuring tool, the respective class parameter set, the configuring comprising:
• changing a device parameter value of a device parameter included in the respective class parameter set;
• and
• flagging a device parameter included in the respective class parameter set;
• managing, by a device template manager for each of the plurality of device classes, a plurality of device templates, each of the plurality of device templates comprising a device master information, block information, parameter information, document links, plug-in application associations, and a plurality of different class parameter sets being respectively associated with a plurality of different device applications of a plant field device belonging to a device class of the plurality of device classes;
• wherein the managing comprises:
• assigning a respective device template, which includes a respective class parameter set, to at least one of registered non-physical plant field devices which are classified to each of the plurality of device classes;
• and
• browsing a respective set of registered non-physical plant field devices which match with each of the plurality of device classes.

A plant device management method comprising:

• extracting, by a device parameter set creator tool, parameters and default values of the parameters from a plurality of device description files associated with a single device class, each of the plurality of device description files describing device parameters and default parameter values for a respective plant field device, while the respective plant field device is not connected to a plant control system, wherein each of the plurality of device description files is associated with a respective device class of a plurality of device classes for classifying a plurality of plant field devices, and the plurality of device classes being defined by a predefined set of classification rules related to a plurality of registered plant field devices, the predefined set of classification rules being defined by an identification which identifies a field device manufacturer;
• a field device type;
• and a plant field device revision;
• creating, by a device parameter set creator tool, a respective class parameter set for the single device class from the extracted parameters and default values of the parameters of the plurality of device description files associated with the single device class;
• configuring, by a device parameter set configuring tool, the respective class parameter set, the configuring comprising:
• changing a device parameter value of a device parameter included in the respective class parameter set;
• and
• flagging a device parameter included in the respective class parameter set;
• managing, by a device template manager for each of the plurality of device classes, a plurality of device templates, each of the plurality of device templates comprising a device master information, block information, parameter information, document links, plug-in application associations, and a plurality of different class parameter sets being respectively associated with a plurality of different device applications of a plant field device belonging to a device class of the plurality of device classes;
• wherein the managing comprises:
• assigning a respective device template, which includes a respective class parameter set, to at least one of registered non-physical plant field devices which are classified to each of a plurality of device classes;
• browsing a respective set of registered non-physical plant field devices which match with each of the plurality of device classes;
• acquiring each class parameter set assigned by a device template manager from the device template manager;
• acquiring a corresponding physical device class parameter set from a respective sub-set of one or more physical plant field devices installed in a plant, wherein the corresponding physical device class parameter set corresponds to each class parameter set assigned by the device template manager;
• and
• comparing a parameter value between at least a device parameter of each class parameter set assigned by the device template manager and at least a corresponding parameter of the corresponding physical device class parameter set corresponding to each class parameter set assigned by the device template manager.