Sliding element for internal combustion engines
AssigneesMahle Metal Leve S/A, Mahle International GmbH
InventorsJuliano Avelar Araujo, Paulo Jose Da Rocha Mordente
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Abstract
A sliding element may include a base material having an annular external surface upon which a bonding layer and a sliding layer are sequentially deposited. The sliding layer may be composed of hard amorphous carbon of a combined matrix with sp3/sp2 bonds. The sliding layer may include a plurality of nanoparticles of graphite incorporated within the combined matrix of sp3/sp2.
Claims20
A sliding element for an internal combustion engine, the sliding element comprising a base material having an annular external surface upon which a bonding layer and a sliding layer are sequentially deposited, the sliding layer composed of hard amorphous carbon of a combined matrix of sp3/sp2 bonds, wherein:
- the sliding layer includes a plurality of nanoparticles of graphite incorporated within the combined matrix of sp3/sp2 bonds;
- the sliding layer includes a first depth region, a second depth region, and a third depth region disposed sequentially one after the other;
- the first depth region includes a prominence of sp3 bonds;
- the second depth region includes a prominence of sp2 bonds;
- and
- the third depth region includes a prominence of sp3 bonds.
A method for coating a sliding element for an internal combustion engine, the method comprising:
- applying a bonding layer on an annular external surface of a base material;
- forming a sliding layer on the bonding layer via physical vapor deposition by cathodic arc;
- wherein the sliding layer is composed of hard amorphous carbon of a combined matrix of sp3/sp2 bonds;
- wherein forming the sliding layer includes incorporating a plurality of nanoparticles of graphite within the combined matrix of sp3/sp2 bonds;
- and
- wherein forming the sliding layer further includes forming a first depth region, a second depth region, and a third depth region disposed sequentially one after the other, the first depth region including a prominence of sp3 bonds, the second depth region including a prominence of sp2 bonds, and the third depth region including a prominence of sp3 bonds.
An internal combustion engine, comprising at least one sliding element including a base material having an annular external surface upon which a bonding layer and a sliding layer are sequentially deposited, the sliding layer composed of hard amorphous carbon of a combined matrix of sp3/sp2 bonds, wherein:
- the sliding layer includes a plurality of nanoparticles of graphite incorporated within the combined matrix of sp3/sp2 bonds;
- the sliding layer is substantially free of hydrogen;
- the sliding layer includes a first depth region, a second depth region, and a third depth region disposed sequentially one after the other;
- the first depth region includes a prominence of sp3 bonds;
- the second depth region includes a prominence of sp2 bonds;
- and
- the third depth region includes a prominence of sp3 bonds.
Dependencies are inferred from the claim text.