Flexible package-forming machine for horizontal packaging by means of folding and welding a flexible band and method

A flexible package-forming machine for horizontal packaging by folding and welding a flexible band with a first and a second faces, comprising, in this order with respect to a forward movement direction of the flexible band, at least:

• one unwinding unit for unwinding the flexible band in the forward movement direction;
• one flexible band folding unit configured for folding the flexible band along at least one folding line parallel to the forward movement direction, arranging at least two portions of the first face of the flexible band, arranged on opposite sides of the at least one folding line, opposite one another;
• one welding unit of the folded flexible band configured for making welding lines at least in a direction transverse to the forward movement direction of the flexible band;
• at least one drive unit configured for moving the flexible band in the forward movement direction;
• one laser cutting unit for cutting a cutting area of the folded flexible band to separate the portions making up flexible packages and to produce a fill opening cut determining a fill opening in each flexible package, the laser cutting unit including:
• at least one laser emitting unit, for emitting laser light, located on one side of the folded flexible band;
• a directional device for directing the laser light against the cutting area;
• at least one immobilizing clip configured for pressing along a portion of the folded flexible band adjacent to the cutting area for the immobilization thereof;
• a separator device including an insertable separator element movable in a vertical direction, not parallel to the forward movement direction of the flexible band, between an extracted position, in which the separator element does not interfere with the welding lines of the flexible band in the movement thereof in the forward movement direction, and an inserted position adapted to keep the opposed two portions of the first face of the flexible band separated in the fill opening during the fill opening cut, in the inserted position the separator element being interposed between the opposite two portions of the first face of the folded flexible band, adjacent to the fill opening and inserted between edges of the flexible band farthest away from the folding line,
• a programmable control device controlling the movement of the directional device and the actuation of the laser emitting unit for emitting laser light in coordination with the movement of the separator device to separate the opposite faces of the flexible band during cutting operations to prevent the fusion thereof.