# US 11,122,721 B2 · Component supply system

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- Number: US 11,122,721 B2
- Document ID: US11122721B2
- Status: Granted
- Kind: B2
- Application number: 16/331,313
- Filed: 2016-09-22
- Published: 2019-11-21
- Granted: 2021-09-14
- Earliest claimed: 2016-09-22
- Assignees: Fuji Corporation
- Applicants: Fuji Corporation
- Inventors: Toru Matsumoto
- Web page: https://patentgrep.com/patent/US11122721B2

## CPC

- H05K 13/0812: {the monitoring devices being integrated in the mounting machine, e.g. for monitoring components, leads, component placement}
- B25J 9/1697: {Vision controlled systems}
- H05K 13/028: {Simultaneously loading a plurality of loose objects, e.g. by means of vibrations, pressure differences, magnetic fields}
- H05K 13/043: {Feeding one by one by other means than belts}
- H05K 13/0813: {Controlling of single components prior to mounting, e.g. orientation, component geometry (H05K13/0812 takes precedence)}
- G05B 2219/37572: Camera, tv, vision
- G05B 2219/50: Machine tool, machine tool null till machine tool work handling
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- B25J: MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES ({manipulators specially adapted for use in surgery A61B34/70; manipulators used in cleaning hollow articles B08B9/04}; manipulators associated with rolling mills B21B39/20; manipulators associated with forging machines B21J13/10; {manipulators associated with picking-up and placing mechanisms B23P19/007}; means for holding wheels or parts thereof B60B30/00; {vehicles with ground-engaging propulsion means, e.g. walking members B62D57/02, B62D57/032; devices for picking-up and depositing articles or materials between conveyors B65G47/90, B65G47/91; manipulators with gripping or holding means for transferring packages B65H67/065}; cranes B66C; {manipulators used in the protection or supervision of pipe-line installations F17D5/00; walking equipment adapted for nuclear steam-generators F22B37/006}; manipulators specially adapted for, or associated with, nuclear reactors G21C; {apparatus used for handling wafers during manufacture or treatment of semiconductor H10P72/50})
- G05B: CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS (systems for controlling or regulating non-electric variables G05D; systems for regulating electric or magnetic variables G05F; control devices or systems insofar as characterised by mechanical features only G05G)

## Abstract

A loose component supply device in which components scattered on stage are imaged by camera. Because the viewing angle of the camera is α>0, a side surface of the component is imaged. Based on the image data of the component, an index value specifying a size of the side surface of the component is calculated. Then, in a case in which the calculated index value matches a set value, it is determined that it is possible to hold the component. In other words, in a case in which there is a certain distance between multiple components, from imaging a side surface of the component, if an index value that specifies the size of the side surface of the component matches the set value, it is determined that it is possible to hold the component.

## Claims

### Claim 1

A component supply system for a component mounter, configured to supply components on a stage in a scattered state, the component supply system comprising:
a holding tool configured to hold the component scattered on the stage, the holding tool attached to a frame section;
an imaging device configured to image a target component from above that is a holding target of the holding tool, the imaging device including a camera; and
an individual control device, including:
a first calculating section, configured to calculate an index value that specifies a size of a side surface of the target component based on an image data of the target component captured by the imaging device;
a second calculating section, configured to calculate a set value based on a position deviation of the target object calculated from multiple image data captured by the imaging device;
a third calculating section, configured to calculate a shape of an upper surface of the target component based on the image data of the target component captured by the imaging device;
a first determining section configured to determine whether the index value calculated by the first calculating section matches a set value; and
a control section configured to control movement of the holding tool such that the target component held by the holding tool when the first determining section determines that the index value matches the set value; and
an overall control device connected to the holding tool, the imaging device, and the individual control device.

### Claim 2 (depends on 1)

The component supply system according to claim 1, wherein
the set value is calculated based on a parallax that arises due to a deviation in a main light beam at a position of the target component on the stage and a light axis of the imaging device.

### Claim 3 (depends on 1)

The component supply system according to claim 1, wherein
the individual control device further includes a creation section configured to create multiple imaging data in accordance with multiple images captured by the imaging device of a given target component at different heights, and
the second calculating section is configured to calculate the set value based on a position deviation of the target component from the multiple image data created by the creation section.

### Claim 4 (depends on 1)

A component supply system according to claim 1, wherein
the individual control device further includes a second determining section configured to determine whether the shape of the upper surface of the target component calculated by the third calculating section matches a preset shape, and
the control section is configured to control movement of the holding tool when the first determining section determines that the index value matches the set value and the second determining section determines that the shape of the upper surface of the target component matches the preset shape.
