# US 11,121,603 B2 · Drive unit

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- Number: US 11,121,603 B2
- Document ID: US11121603B2
- Status: Granted
- Kind: B2
- Application number: 16/030,921
- Filed: 2018-07-10
- Published: 2019-01-17
- Granted: 2021-09-14
- Earliest claimed: 2017-07-13
- Assignees: Honda Motor Co., Ltd.; Mitsubishi Electric Corporation
- Applicants: Honda Motor Co., Ltd.; Mitsubishi Electric Corporation
- Inventors: Ryoji Tomokage; Masahiro Shimada; Seiichi Goto; Naoki Honishi; Takashi Omura
- Web page: https://patentgrep.com/patent/US11121603B2

## CPC

- H02K 5/24: specially adapted for suppression or reduction of noise or vibrations
- H02K 5/04: Casings or enclosures characterised by the shape, form or construction thereof
- H02K 7/006: {Structural association of a motor or generator with the drive train of a motor vehicle}
- H02K 9/227: {Heat sinks}
- H02K 11/33: Drive circuits, e.g. power electronics (H02K11/38 takes precedence)
- B60K 1/00: Arrangement or mounting of electrical propulsion units (B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00)
- H02K 2213/03: Machines characterised by numerical values, ranges, mathematical expressions or similar information
- H02K 2213/09: Machines characterised by the presence of elements which are subject to variation, e.g. adjustable bearings, reconfigurable windings, variable pitch ventilators
- H02P 27/06: using DC to AC converters or inverters (H02P27/05 takes precedence)
- H02K: DYNAMO-ELECTRIC MACHINES (dynamo-electric relays H01H53/00; conversion of DC or AC input power into surge output power {H03K3/53})
- B60K: ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- H02P: CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS

## Abstract

A circuit unit of a drive unit includes a plate-shaped heat sink that extends in a direction perpendicular to an axis of rotation of a motor, and a lower case arranged on a lower side of the heat sink. In the drive unit, a fastening member, which is formed on the lower case, is fastened to a housing, and a height of a fastening surface, which is located on an upper end of the fastening member, is positioned within a height range that spans from a lower surface to an upper surface of the heat sink.

## Claims

### Claim 1

A drive unit having a motor, and a circuit unit accommodating a drive circuit configured to supply to the motor electrical power input from a power source, the circuit unit being fixed to an upper side of a housing of the motor;
the circuit unit comprising:
a plate-shaped heat sink that extends in a direction perpendicular to an axis of rotation of the motor; and
a lower case arranged on a lower side of the heat sink;
wherein a fastening member, which is formed on the lower case, is fastened to the housing;
a height of a fastening surface, which is located on an upper end of the fastening member, is positioned within a height range that spans from a lower surface to an upper surface of the heat sink; and
the heat sink comprises a coolant flow path formed between an upper surface of the heat sink and a lower surface of the heat sink.

### Claim 2 (depends on 1)

The drive unit according to claim 1, wherein a height of a center of gravity of the circuit unit is positioned within the height range that spans from the lower surface to the upper surface of the heat sink.

### Claim 3 (depends on 1)

The drive unit according to claim 1, wherein the fastening surface is positioned at a height of the lower surface of the heat sink.

### Claim 4 (depends on 1)

The drive unit according to claim 1, wherein:
a bolt hole is formed in an outer surface of the housing, and in a state in which a threaded portion of a bolt is fitted into the bolt hole, a head of the bolt presses the upper end of the fastening member against a side of the housing, whereby the fastening member and the housing are fastened to each other; and
the fastening surface is a plane including the upper end of the fastening member.

### Claim 5

A drive unit having a motor, and a circuit unit accommodating a drive circuit configured to supply to the motor electrical power input from a power source, the circuit unit being fixed to an upper side of a housing of the motor;
the circuit unit comprising:
a plate-shaped heat sink on which components of the drive circuit are fixed on an upper surface and a lower surface thereof; and
a lower case arranged on a lower side of the heat sink;
wherein a fastening member, which is formed on the lower case, is fastened to the housing;
a height of a fastening surface, which is located on an upper end of the fastening member, is positioned within a height range that spans from the lower surface to the upper surface of the heat sink; and
the heat sink comprises a coolant flow path formed between an upper surface of the heat sink and a lower surface of the heat sink.

### Claim 6 (depends on 5)

The drive unit according to claim 5, wherein:
a bolt hole is formed in an outer surface of the housing, and in a state in which a threaded portion of a bolt is fitted into the bolt hole, a head of the bolt presses the upper end of the fastening member against a side of the housing, whereby the fastening member and the housing are fastened to each other; and
the fastening surface is a plane including the upper end of the fastening member.
