# US 11,113,434 B2 · Method for predicting arc flash energy and PPE category within a real-time monitoring system

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- Number: US 11,113,434 B2
- Document ID: US11113434B2
- Status: Granted
- Kind: B2
- Application number: 16/152,064
- Filed: 2018-10-04
- Published: 2019-01-31
- Granted: 2021-09-07
- Earliest claimed: 2006-02-14
- Assignees: Power Analytics Corporation
- Applicants: Power Analytics Corporation
- Inventors: Branislav Radibratovic; Ali Nasle
- Web page: https://patentgrep.com/patent/US11113434B2

## CPC

- G06F 30/20: Design optimisation, verification or simulation (optimisation, verification or simulation of circuit designs G06F30/30)
- G06F: ELECTRIC DIGITAL DATA PROCESSING (computer systems based on specific computational models G06N)

## Abstract

Systems and methods for making real-time predictions about an arc flash event on an electrical system are disclosed. A virtual system model database is operable for providing a virtual system model for the electrical system and continuously update the virtual system model with real-time data from the electrical system. An analytics server comprises an arch flash simulation engine. The arch flash simulation engine is operable to modify the virtual system model to introduce a short-circuit feature to an uninterrupted power supply bypass circuit branch; choose a standard to supply equations used for arc flash event simulation and energy calculation; simulate an arc flash event utilizing the modified virtual system model; calculate a quantity of arc energy released by the arc flash event using results from the simulation; and communicate a report that forecasts an aspect of the arc flash event.

## Claims

### Claim 1

A method for making real-time predictions about an arc flash event on an electrical system, comprising:
automatically and continuously updating a virtual system model of the electrical system with real-time data from a plurality of sensors located throughout the electrical system by comparing the real-time data from the plurality of sensors to expected values and automatically updating the virtual model of the electrical system based on the comparison of the real-time data from the plurality of sensors to the expected values;
modifying the virtual system model of the electrical system to introduce a short-circuit feature to an uninterrupted power supply bypass circuit branch;
choosing a standard to supply equations used for arc flash event simulation;
simulating an arc flash event utilizing the modified virtual system model and the real-time data;
calculating a quantity of arc energy released by the arc flash event using results from the simulation;
predicting at least one aspect of the arc flash event; and
communicating a prediction report for the arc flash event.

### Claim 2 (depends on 1)

The method of claim 1, wherein the standard applied is Institute of Electrical and Electronics Engineers (IEEE) 1584 or National Fire Protection Association (NFPA) 70E.

### Claim 3 (depends on 1)

The method of claim 1, further comprising performing a protective device study on a protective device; determining operational settings for the protective device; and calculating arcing current values based on the real-time data.

### Claim 4 (depends on 3)

The method of claim 3, wherein the protective device is a circuit breaker, a fuse, or a relay.

### Claim 5 (depends on 3)

The method of claim 3, wherein the arcing current values comprise a 100% arcing current value and an 85% arcing current value.

### Claim 6 (depends on 5)

The method of claim 5, further comprising determining a fault clearing time for a 100% arcing current in the protective device based on the operational settings and the 100% arcing current value; and determining a fault clearing time for an 85% arcing current in the protective device based on the operational settings and the 85% arcing current value.

### Claim 7 (depends on 6)

The method of claim 6, further comprising calculating a 100% arc energy based on the fault clearing time for the 100% arcing current in the protective device and the 100% arcing current value; and calculating an 85% arc energy based on the fault clearing time for the 85% arcing current in the protective device and the 85% arcing current value.

### Claim 8 (depends on 7)

The method of claim 7, further comprising predicting a required personal protective equipment (PPE) level and an arc flash protection boundary around the protective device based on both the real-time data and a greater value of the 100% arc energy and the 85% arc energy.

### Claim 9 (depends on 1)

The method of claim 1, further comprising predicting a required PPE level for personnel operating around a protective device and a safe working boundary distance based on the quantity of arc energy as determined from the real-time data.

### Claim 10 (depends on 1)

The method of claim 1, wherein the prediction report is communicated using graphics or text rendered on a terminal display.

### Claim 11

A system for making real-time predictions about an arc flash event on an electrical system, comprising:
an analytics server communicatively connected via a network connection with a data acquisition hub and a virtual system model database; wherein the analytics sever comprises an arc flash simulation engine;
wherein the data acquisition hub is operable to continuously acquire real-time data from a plurality of sensors located throughout the electrical system;
wherein the virtual system model database is operable for providing a virtual system model for the electrical system and continuously update the virtual system model with the real-time data from the electrical system by comparing the real-time data from the plurality of sensors to expected values and automatically updating the virtual model of the electrical system based on the comparison of the real-time data from the plurality of sensors to the expected values;
wherein the arch flash simulation engine is operable to modify the virtual system model of the electrical system to introduce a short-circuit feature to an uninterrupted power supply bypass circuit branch; select a standard to supply equations used for arc flash event simulation; simulate an arc flash event utilizing the modified virtual system model based on the real-time data; calculate a quantity of arc energy released by the arc flash event using results from the simulation; predict at least one aspect of the arc flash event; and
communicate a prediction report for the arc flash event.

### Claim 12 (depends on 11)

The system of claim 11, wherein the standard applied is Institute of Electrical and Electronics Engineers (IEEE) 1584 or National Fire Protection Association (NFPA) 70E.

### Claim 13 (depends on 11)

The system of claim 11, wherein the arc flash simulation engine is further operable to perform a protective device study on a protective device; determine operational settings for the protective device; and calculate arcing current values based on the real-time data.

### Claim 14 (depends on 13)

The system of claim 13, wherein the protective device is a circuit breaker, a fuse, or a relay.

### Claim 15 (depends on 13)

The system of claim 13, wherein the arcing current values comprise a 100% arcing current value and an 85% arcing current value.

### Claim 16 (depends on 15)

The system of claim 15, wherein the arc flash simulation engine is further operable to determine a fault clearing time for a 100% arcing current in the protective device based on the operational settings and the 100% arcing current value; and determine a fault clearing time for an 85% arcing current in the protective device based on the operational settings and the 85% arcing current value.

### Claim 17 (depends on 16)

The system of claim 16, wherein the arc flash simulation engine is further operable to calculate a 100% arc energy based the fault clearing time for the 100% arcing current in the protective device and the 100% arcing current value; and calculate an 85% arc energy based on the fault clearing time for the 85% arcing current in the protective device and the 85% arcing current value.

### Claim 18 (depends on 17)

The system of claim 17, wherein the arc flash simulation engine is further operable to predict a minimum PPE level and an arc flash protection boundary around the protective device based on both the real-time data and a greater value of the 100% arc energy and the 85% arc energy.

### Claim 19 (depends on 11)

The system of claim 11, wherein the arc flash simulation engine is further operable to predict a required PPE level for personnel operating around a protective device and a safe working boundary distance based on the quantity of arc energy as determined from the real-time data.

### Claim 20 (depends on 11)

The system of claim 11, wherein the prediction report is communicated using graphics or text rendered on a terminal display.
