# US 11,112,733 B2 · Image forming apparatus and process cartridge including a toner satisfying relations

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- Number: US 11,112,733 B2
- Document ID: US11112733B2
- Status: Granted
- Kind: B2
- Application number: 16/535,371
- Filed: 2019-08-08
- Published: 2020-09-17
- Granted: 2021-09-07
- Earliest claimed: 2019-03-13
- Assignees: FUJIFILM Business Innovation Corp.
- Applicants: FUJIFILM Business Innovation Corp.
- Inventors: Jun Sekiya; Masataka Kuribayashi; Makoto Kamisaki; Shota Oshima
- Web page: https://patentgrep.com/patent/US11112733B2

## CPC

- G03G 15/161: {with means for handling the intermediate support, e.g. heating, cleaning, coating with a transfer agent}
- G03G 9/08797: {characterised by their physical properties, e.g. viscosity, solubility, melting temperature, softening temperature, glass transition temperature}
- G03G 15/0808: {characterised by the developer supplying means, e.g. structure of developer supply roller}
- G03G 15/168: {with means for conditioning the transfer element, e.g. cleaning}
- G03G 9/08755: {Polyesters}
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

An image forming apparatus includes: a developing section that forms a toner image by developing an electrostatic latent image using toner. The toner satisfies the following relations: (lnη(T1)−lnη(T2))/(T1−T2)≤−0.14; (lnη(T2)−lnη(T3))/(T2−T3)≥−0.15; and (lnη(T1)−lnη(T2))/(T1−T2)<(lnη(T2)−lnη(T3))/(T2−T3), where η(T1) represents a viscosity of the toner at 60° C., η(T2) represents a viscosity of the toner at 90° C., and η(T3) represents a viscosity of the toner at 130° C.).

## Claims

### Claim 1

An image forming apparatus comprising:
an image carrier that includes a conductive substrate, a photosensitive layer, and a surface-protecting layer;
a charging section configured to charge a surface of the image carrier;
a latent image forming section configured to form an electrostatic latent image on the image carrier;
a developing section configured to form a toner image by developing the electrostatic latent image using toner;
a transfer section configured to transfer the toner image to a recording medium; and
a cleaning section configured to remove toner residue on the surface of the image carrier using a cleaning blade,
wherein the toner satisfies the following relations:
(lnη(T1)−lnη(T2))/(T1−T2)≤−0.14;
(lnη(T2)−lnη(T3))/(T2−T3)≥−0.15; and
(lnη(T1)−lnη(T2))/(T1−T2)<(lnη(T2)−lnη(T3))/(T2−T3),
wherein has units of Pa·s,
wherein T1=60° C., T2=90° C., and T3=130° C., and
wherein η(T1) represents a viscosity of the toner at 60° C., η(T2) represents a viscosity of the toner at 90° C., and η(T3) represents a viscosity of the toner at 130° C.

### Claim 2 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner has a (lnη(T0)−lnη(T1))/(T0−T1), wherein η(T0) is a viscosity η of the toner at T0=40° C., of −0.12 or more, and the (lnη(T0)−lnη(T1))/(T0−T1) is greater than the (lnη(T1)−lnη(T2))/(T1−T2).

### Claim 3 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner satisfies the following relation:
(lnη(T1)−lnη(T2))/(T1−T2)≤−0.16.

### Claim 4 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner satisfies the following relation:
(lnη(T2)−lnη(T3))/(T2−T3)≥−0.13.

### Claim 5 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner has a highest-endothermic-peak temperature between 70° C. and 100° C.

### Claim 6 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner has a highest-endothermic-peak temperature between 75° C. and 95° C.

### Claim 7 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner contains a styrene-acrylic resin as a binder resin.

### Claim 8 (depends on 1)

The image forming apparatus according to claim 1, wherein the toner contains an amorphous polyester resin as a binder resin.

### Claim 9 (depends on 1)

The image forming apparatus according to claim 1, wherein a ratio of hardness of the cleaning blade (HBLD) and hardness of the surface-protecting layer (HOCL) (HBLD/HOCL) is 0.8 or less.

### Claim 10 (depends on 1)

The image forming apparatus according to claim 1, wherein the surface-protecting layer is a cured form of a composition that contains a charge transport material, which is a material that has a reactive group and a charge-transporting structure in a same molecule.

### Claim 11 (depends on 10)

The image forming apparatus according to claim 10, wherein the charge transport material is a compound derived from a triarylamine compound.

### Claim 12 (depends on 1)

The image forming apparatus according to claim 1, wherein the surface-protecting layer is a cured form of a composition that contains a compound that has at least one of an acryloyl group and a methacryloyl group.

### Claim 13 (depends on 1)

The image forming apparatus according to claim 1, wherein the cleaning blade contains a polyurethane.

### Claim 14

A process cartridge that is attachable to and detachable from an image forming apparatus, the process cartridge comprising:
a developing section configured to contain toner for electrostatic charge image development and to develop an electrostatic charge image formed on a surface of an electrophotographic photoreceptor into a toner image for electrostatic charge image development; and
a cleaning section that has a cleaning blade configured to clean the surface of the electrophotographic photoreceptor by contacting the surface of the electrophotographic photoreceptor,
wherein the toner satisfies the following relations:
(lnη(T1)−lnη(T2))/(T1−T2)≤−0.14;
(lnη(T2)−lnη(T3))/(T2−T3)≥−0.15; and
(lnη(T1)−lnη(T2))/(T1−T2)<(lnη(T2)−lnη(T3))/(T2−T3),
wherein η has units of Pa·s,
wherein T1=60° C., T2=90° C., and T3=130° C., and
wherein η(T1) represents a viscosity of the toner at 60° C., η(T2) represents a viscosity of the toner at 90° C., and η(T3) represents a viscosity of the toner at 130° C.
