# US 11,112,415 B2 · Systems, devices, and methods for ultra-sensitive detection of molecules or particles

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- Number: US 11,112,415 B2
- Document ID: US11112415B2
- Status: Granted
- Kind: B2
- Application number: 15/921,429
- Filed: 2018-03-14
- Published: 2018-10-25
- Granted: 2021-09-07
- Earliest claimed: 2011-01-28
- Assignees: Quanterix Corporation
- Applicants: Quanterix Corporation
- Inventors: David Fournier; Todd Campbell; Cheuk Kan; John Lawson; Andrew Rivnak; Michael Kagan; David C. Duffy
- Web page: https://patentgrep.com/patent/US11112415B2

## CPC

- G01N 35/00029: {provided with flat sample substrates, e.g. slides (G01N35/028 takes precedence)}
- B01L 3/502761: {specially adapted for handling suspended solids or molecules independently from the bulk fluid flow, e.g. for trapping or sorting beads or physically stretching molecules}
- B01L 3/5085: {for multiple samples, e.g. microtitration plates}
- G01N 35/1065: {Multiple transfer devices}
- B01L 2200/0668: Trapping microscopic beads
- B01L 2200/0689: Sealing
- B01L 2300/0803: Disc shape
- B01L 2400/043: magnetic forces
- B01L 2400/086: using baffles or other fixed flow obstructions
- G01N 35/0098: {involving analyte bound to insoluble magnetic carrier, e.g. using magnetic separation (magnetic particles used in immunoassays G01N33/54326; magnetic separation in general B03C)}
- G01N 2035/00287: {movable lid/cover for sample or reaction tubes}
- G01N: INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES (measuring or testing apparatus or processes other than immunoassay, involving enzymes or microorganisms C12M, C12Q)
- B01L: CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE

## Abstract

Described are systems, devices, and methods which related to various aspects of assays for detecting and/or determining a measure of the concentration of analyte molecules or particles in a sample fluid. In some cases, the systems employ an assay consumable comprising a plurality of assay sites. The systems, devices, and/or methods, in some cases, are automated. In some cases, the systems, devices, and/or methods relate to inserting a plurality of beads into assay sites, sealing assay sites, imaging assay sites, or the like.

## Claims

### Claim 1

A method for inserting beads into reaction vessels on an assay consumable, comprising:
generating a magnetic field in proximity to a surface of the assay consumable comprising a plurality of the reaction vessels such that a magnetic field vector of the magnetic field is directed from the surface towards a bottom of the reaction vessels and/or towards the perimeter of the surface;
delivering a plurality of magnetic beads in proximity to the surface; and
creating relative motion between the magnetic beads and the reaction vessels, wherein following the creating step, a first portion of the magnetic beads are contained in the reaction vessels and a second portion of the magnetic beads are positioned proximate to the surface of the assay consumable, but not contained within a reaction vessel.

### Claim 2 (depends on 1)

The method of claim 1, wherein the magnetic field is generated by a permanent magnet.

### Claim 3 (depends on 1)

The method of claim 1, wherein the relative motion between the magnetic beads and the reaction vessels is caused by moving the magnetic field relative to the surface of the assay consumable containing the plurality of reaction vessels or moving the assay consumable relative to the magnetic field.

### Claim 4 (depends on 1)

The method of claim 1, wherein the relative motion is caused by causing motion of a fluid substantially surrounding the beads.

### Claim 5 (depends on 4)

The method of claim 4, wherein the motion of the fluid is caused by flow of the fluid in a single direction.

### Claim 6 (depends on 4)

The method of claim 4, wherein the motion of the fluid is caused by a bi-directional flow of the fluid.

### Claim 7 (depends on 4)

The method of claim 4, wherein the fluid is a reagent fluid.

### Claim 8 (depends on 7)

The method of claim 7, wherein following the motion of the reagent fluid, a sealing fluid is made to flow on the surface to replace the reagent fluid and function as a wiper to remove or substantially remove any magnetic beads not contained in a reaction vessel.

### Claim 9 (depends on 1)

The method of claim 1, further comprising substantially removing all of the second portion of magnetic beads from the surface.

### Claim 10 (depends on 9)

The method of claim 9, wherein substantially all of the second portion of the magnetic beads are removed from the surface using a wiper configured to remove substantially all of the second portion of beads from the surface.

### Claim 11 (depends on 10)

The method of claim 10, wherein the wiper comprises a sealing fluid.

### Claim 12 (depends on 11)

The method of claim 11, wherein the sealing fluid seals the reaction vessels.

### Claim 13 (depends on 10)

The method of claim 10, wherein the wiper is automatically operated using a controller.

### Claim 14 (depends on 1)

The method of claim 1, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters.

### Claim 15

An apparatus for performing an assay, comprising:
an assay consumable handler configured to be operatively coupled to an assay consumable having a surface comprising a plurality of reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;
a sealer constructed and positioned to apply a sealing component to the surface of the assay consumable;
a sample loader configured to load an assay sample into at least a portion of the plurality of reaction vessels of the assay consumable;
a bead loader comprising a magnetic field generator positioned adjacent to the assay consumable and configured to create relative motion between a plurality of magnetic beads and the reaction vessels; and
an imaging system configured to acquire an image of at least a portion of the reaction vessels of the assay consumable containing assay sample; and
a computer implemented control system configured to automatically operate the sealer and receive information from the imaging system related to the image.

### Claim 16 (depends on 15)

The apparatus of claim 15, further comprising a controller configured to automatically operate the bead loader by moving a magnetic field generated by the magnetic field generator relative to the surface of the assay consumable containing the plurality of reaction vessels or by moving the assay consumable relative to the magnetic field, to create relative motion between the magnetic beads and the reaction vessels.

### Claim 17 (depends on 15)

The apparatus of claim 15, wherein the bead loader is further configured to create a flow of a fluid in contact with the surface comprising the plurality of beads, wherein the flow of the fluid induces the relative motion between the magnetic beads and the reaction vessels.

### Claim 18 (depends on 17)

The apparatus of claim 17, wherein the bead loader is further configured to flow the fluid in contact with the surface comprising the plurality of beads in a single direction.

### Claim 19 (depends on 17)

The apparatus of claim 17, wherein the bead loader is further configured to cause a bi-directional flow of the fluid in contact with the surface comprising the plurality of beads.

### Claim 20 (depends on 15)

The apparatus of claim 15, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.

### Claim 21

An apparatus for inserting beads into reaction vessels on an assay consumable, comprising:
an assay consumable handler configured to be operatively coupled to an assay consumable having a surface comprising a plurality of reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;
a bead loader configured to insert individual beads into individual reaction vessels, such that each reaction vessel containing a bead will contain no more than one bead; and
a controller configured to automatically operate the bead loader to insert individual beads into individual reaction vessels.

### Claim 22 (depends on 21)

The apparatus of claim 21, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.

### Claim 23

An apparatus for performing an assay, comprising:
an assay consumable handler configured to be operatively coupled to an assay consumable having a surface comprising a plurality of reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;
a sealer constructed and positioned to apply a sealing component to the surface of the assay consumable;
a sample loader configured to load an assay sample containing analyte molecules or particles having an unknown concentration to be measured into at least a portion of the plurality of reaction vessels, such that a plurality of reaction vessels into which assay sample is loaded contain either zero or a single analyte molecule or particle;
an imaging system configured to acquire an image of at least a portion of the reaction vessels of the assay consumable containing assay sample;
a detector configured to interrogate at least a portion of the reaction vessels containing assay sample and determine a fraction of the plurality of reaction vessels interrogated that contain an analyte molecule or particle; and
a computer implemented system configured to receive information from the detector and from the information determine a measure of the unknown concentration of the analyte molecules or particles in the assay sample;
wherein the sealer, the sample loader, and the imaging system are arranged to be positioned about the assay consumable when the assay consumable is coupled to the assay consumable handler, and wherein the apparatus is capable of providing rotational relative motion between the assay consumable and the sealer, the sample loader, and the imaging system.

### Claim 24 (depends on 23)

The apparatus of claim 23, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.

### Claim 25

An apparatus for inserting beads into a plurality of reaction vessels on an assay consumable, comprising:
an assay consumable handler configured to be operatively coupled to the assay consumable, wherein the assay consumable comprises a surface comprising the plurality of the reaction vessels, wherein each of the reaction vessels has a volume between about 10 attoliters and about 50 picoliters;
a bead applicator configured to apply a plurality of magnetic beads to the surface of the assay consumable or place a plurality of magnetic beads in close proximity to the surface;
a bead loader comprising a magnetic field generator positioned adjacent to the assay consumable and configured to create relative motion between the magnetic beads and the reaction vessels; and
a controller configured to automatically operate the bead loader to create relative motion between the magnetic beads and the reaction vessels and insert beads into the reaction vessels.

### Claim 26 (depends on 25)

The apparatus of claim 25, wherein the controller is configured to automatically operate the bead loader by moving a magnetic field generated by the magnetic field generator relative to the surface of the assay consumable containing the plurality of reaction vessels or by moving the assay consumable relative to the magnetic field, to create relative motion between the magnetic beads and the reaction vessels.

### Claim 27 (depends on 25)

The apparatus of claim 25, wherein the bead loader is further configured to create a flow of a fluid in contact with the surface comprising the plurality of beads, wherein the flow of the fluid induces the relative motion between the magnetic beads and the reaction vessels.

### Claim 28 (depends on 27)

The apparatus of claim 27, wherein the bead loader is further configured to flow the fluid in contact with the surface comprising the plurality of beads in a single direction.

### Claim 29 (depends on 27)

The apparatus of claim 27, wherein the bead loader is further configured to cause a bi-directional flow of the fluid in contact with the surface comprising the plurality of beads.

### Claim 30 (depends on 25)

The apparatus of claim 25, further comprising an assay consumable comprising reaction vessels each having a volume between about 1 femtoliter and about 1 picoliter.
