# US 11,111,971 B2 · Clutch system and method for actuating a clutch system

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- Number: US 11,111,971 B2
- Document ID: US11111971B2
- Status: Granted
- Kind: B2
- Application number: 15/774,388
- Filed: 2016-11-09
- Published: 2020-08-06
- Granted: 2021-09-07
- Earliest claimed: 2015-11-12
- Assignees: Schaeffler Technologies AG & Co. KG
- Applicants: Schaeffler Technologies AG & Co. KG
- Inventors: Marc Finkenzeller
- Web page: https://patentgrep.com/patent/US11111971B2

## CPC

- F16D 27/115: with more than two discs, e.g. multiple lamellae
- F16D 13/52: Clutches with multiple lamellae {; Clutches in which three or more axially moveable members are fixed alternately to the shafts to be coupled and are pressed from one side towards an axially-located member (F16D13/385 takes precedence)}
- F16D 27/004: {with permanent magnets combined with electromagnets}
- F16D 27/01: with permanent magnets
- F16D 2023/123: {Clutch actuation by cams, ramps or ball-screw mechanisms}
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES

## Abstract

A clutch system for a motor vehicle includes a friction clutch, a ramp system, a driver, and a magnetic clutch. The friction clutch includes a pressure plate, and is arranged for transmitting a torque between a torque admission element and a torque release element. The ramp system is for axially displacing the pressure plate. The ramp system has an input ramp and an output ramp, rotatable relative to the input ramp, for varying an axial extent of the ramp system as a result of a speed differential between the torque admission element and the torque release element. The driver is coupled to the input ramp and supported so as to allow relative rotation on the torque admission element. The magnetic clutch is for rotationally coupling the driver to the torque admission dement.

## Claims

### Claim 1

A clutch system for a motor vehicle comprising:
a friction clutch comprising a pressure plate, the friction clutch arranged for transmitting a torque between a torque admission element and a torque release element;
a ramp system for axially displacing the pressure plate, the ramp system comprising:
an input ramp; and,
an output ramp, rotatable relative to the input ramp, for varying an axial extent of the ramp system as a result of a speed differential between the torque admission element and the torque release element;
a driver coupled to the input ramp and supported so as to allow relative rotation on the torque admission element;
a return spring; and
a magnetic clutch for rotationally coupling the driver to the torque admission element, the magnetic clutch comprising:
a permanent magnet;
an armature disk:
rotationally fixed and axially displaceable relative to the driver;
connected to the driver by the return spring for opening the magnetic clutch in case of a reduction in a magnetic field generated by the permanent magnet; and,
displaceable by the permanent magnet for automatically closing the magnetic clutch; and,
a solenoid for opening the magnetic clutch, the solenoid arranged for generating an electromagnetic field to repel the permanent magnet.

### Claim 2 (depends on 1)

The clutch system of claim 1, wherein:
the driver is supported on the torque admission element by a radial bearing; and,
the radial bearing can be bridged by the magnetic clutch.

### Claim 3 (depends on 2)

The clutch system of claim 2 wherein the radial bearing is designed as a rolling element bearing.

### Claim 4 (depends on 1)

The clutch system of claim 1, wherein:
the magnetic clutch comprises a soft-magnetic outer armature part arranged at least partially outside the permanent magnet; and,
the permanent magnet is magnetically coupled to the soft-magnetic outer armature part.

### Claim 5 (depends on 4)

The clutch system of claim 4 wherein the permanent magnet is adhesively bonded to the soft-magnetic outer armature part or cast with the soft-magnetic outer armature part.

### Claim 6 (depends on 4)

The clutch system of claim 4, wherein:
the magnetic clutch comprises a friction disk coupled in a torque-transmitting manner to the torque admission element; and
the friction disk is disposed axially between the armature disk and the solenoid for producing a frictional contact with the soft-magnetic outer armature part.

### Claim 7 (depends on 1)

The clutch system of claim 1 wherein:
the magnetic clutch comprises a soft-magnetic inner armature part arranged at least partially inside the permanent magnet; and,
the permanent magnet is magnetically coupled to the soft-magnetic inner armature part.

### Claim 8 (depends on 7)

The clutch system of claim 7, wherein:
the permanent magnet is adhesively bonded to the soft-magnetic inner armature part or cast with the soft-magnetic inner armature part.

### Claim 9 (depends on 7)

The clutch system of claim 7, wherein:
the magnetic clutch comprises a friction disk coupled in a torque-transmitting manner to the torque admission element; and
the friction disk is disposed axially between the armature disk and the solenoid for producing a frictional contact with the soft-magnetic inner armature part.

### Claim 10 (depends on 1)

The clutch system of claim 1 wherein:
the solenoid is connected to a direct current source; and,
the direct current source is capable of providing a first direct current in a first current direction and a second direct current in a second current direction opposed to the first current direction.

### Claim 11 (depends on 10)

The clutch system of claim 10 wherein a current strength of the first direct current or the second direct current is variably adjustable.

### Claim 12 (depends on 1)

The clutch system of claim 1 wherein the return spring is designed as a leaf spring.

### Claim 13 (depends on 1)

The clutch system of claim 1 further comprising a compensating element, wherein:
the friction clutch comprises an output plate carrier coupled to the torque release element by the compensating element; or,
the friction clutch comprises an input plate carrier coupled to the torque release element by the compensating element.

### Claim 14 (depends on 13)

The clutch system of claim 13 wherein the compensating element is to compensate for any misalignment of the torque admission element relative to the torque release element in a radial direction or in a peripheral direction.

### Claim 15 (depends on 1)

The clutch system of claim 1 wherein the friction clutch is a multi-plate clutch.

### Claim 16

A clutch system for a motor vehicle comprising:
a friction clutch comprising a pressure plate, the friction clutch arranged for transmitting a torque between a torque admission element and a torque release element;
a ramp system for axially displacing the pressure plate, the ramp system comprising:
an input ramp; and,
an output ramp, rotatable relative to the input ramp, for varying an axial extent of the ramp system as a result of a speed differential between the torque admission element and the torque release element;
a driver coupled to the input ramp and supported so as to allow relative rotation on the torque admission element; and,
a magnetic clutch for rotationally coupling the driver to the torque admission element, the magnetic clutch comprising:
a permanent magnet;
a soft-magnetic outer armature part arranged at least partially outside the permanent magnet;
an armature disk:
rotationally fixed and axially displaceable relative to the driver; and,
displaceable by the permanent magnet for automatically closing the magnetic clutch;
a solenoid for opening the magnetic clutch, the solenoid arranged for generating an electromagnetic field to repel the permanent magnet;
a friction disk:
coupled in a torque-transmitting manner to the torque admission element; and
disposed axially between the armature disk and the solenoid for producing a frictional contact with the soft-magnetic outer armature part, wherein the permanent magnet is magnetically coupled to the soft-magnetic outer armature part.

### Claim 17

A clutch system for a motor vehicle comprising:
a friction clutch comprising a pressure plate, the friction clutch arranged for transmitting a torque between a torque admission element and a torque release element;
a ramp system for axially displacing the pressure plate, the ramp system comprising:
an input ramp; and,
an output ramp, rotatable relative to the input ramp, for varying an axial extent of the ramp system as a result of a speed differential between the torque admission element and the torque release element;
a driver coupled to the input ramp and supported so as to allow relative rotation on the torque admission element; and,
a magnetic clutch for rotationally coupling the driver to the torque admission element, the magnetic clutch comprising:
a permanent magnet;
a soft-magnetic inner armature part arranged at least partially inside the permanent magnet;
an armature disk:
rotationally fixed and axially displaceable relative to the driver; and,
displaceable by the permanent magnet for automatically closing the magnetic clutch;
a solenoid for opening the magnetic clutch, the solenoid arranged for generating an electromagnetic field to repel the permanent magnet;
a friction disk:
coupled in a torque-transmitting manner to the torque admission element; and
disposed axially between the armature disk and the solenoid for producing a frictional contact with the soft-magnetic inner armature part, wherein the permanent magnet is magnetically coupled to the soft-magnetic inner armature part.
