# US 11,111,939 B2 · Method for undetachably introducing guiding aid elements into a component, component with guiding aid elements and composite component

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- Number: US 11,111,939 B2
- Document ID: US11111939B2
- Status: Granted
- Kind: B2
- Application number: 16/238,737
- Filed: 2019-01-03
- Published: 2019-05-09
- Granted: 2021-09-07
- Earliest claimed: 2016-07-25
- Assignees: Bayerische Motoren Werke Aktiengesellschaft
- Applicants: Bayerische Motoren Werke Aktiengesellschaft
- Inventors: Christian Haslauer; Peter Hirsch; Robert Kirschner; Bernhard Glueck; Martin Becker
- Web page: https://patentgrep.com/patent/US11111939B2

## CPC

- F16B 5/08: by means of welds or the like (welding B23K)
- B21J 15/00: Riveting
- B21K 25/00: Uniting components to form integral members, e.g. turbine wheels and shafts, caulks with inserts, with or without shaping of the components (uniting by interference- or press-fitting B23P11/02, B21K19/02)
- B23K 11/115: {by means of two electrodes placed opposite one another on both sides of the welded parts}
- B23K 11/20: of different metals
- B23K 11/34: Preliminary treatment
- F16B 11/006: {by gluing (gluing of plastics material B29C65/48)}
- F16B 17/00: Connecting constructional elements or machine parts by a part of or on one member entering a hole in the other {and involving plastic deformation}(riveting F16B19/04)
- F16B: DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING (couplings for transmitting rotation F16D)
- B21J: FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES (rolling of metal B21B; making particular products by forging or pressing B21K; cladding or plating B23K; finishing surfaces by hammering B23P9/04; compacting surfaces by blasting with particulate material B24C1/10; general features of presses, presses for consolidating scrap B30B; furnaces in general F27)
- B21K: MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS (making particular articles by working sheet metal without essentially removing material B21D; processing wire B21F; making pins, needles or nails B21G; making particular articles by rolling B21H; forging machines, pressing machines, hammering machines, in general B21J; making chains B21L; plating B23K)
- B23K: SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM

## Abstract

A method for undetachably introducing a guiding aid element into at least one joining location of at least one component is provided. The method includes the acts of: a) perforating the at least one component at the at least one joining location in a first press stroke of a tool press, wherein a preliminary hole is formed at the at least one joining location; b) inserting a joining aid element into the at least one preliminary hole; and c) pressing the at least one joining aid element with the at least one component in a subsequent press stroke or working step to form a material-bonding, form-fitting and/or force-fitting connection between the at least one component and the at least one joining aid element. A component and a composite component produced by such a method are also provided.

## Claims

### Claim 1

A method for undetachably introducing an auxiliary joining element into at least one joint of at least on component, the method comprising the acts of:
a) punching the at least one component at the at least one joint in a first press stroke a tool press, wherein a pilot hole is formed at the at least one joint;
b) inserting an auxiliary joining element into the pilot hole; and
c) pressing the auxiliary joining element together with the at least one component in subsequent press stroke or work step in order to form a cohesive, form-fitting and/or force-fitting connection between the at least one component and the auxillary joining element, wherein
a plurality of pilot holes are formed in the act a),
an auxiliary joining element inserted into each of the plurality of pilot hole in the act b),
all of the auxillary joining element inserted into the plurality of pilot holes are pressed together with the at least one component in the act c), wherein the auxiliary joining elements are thicker than the at least one component so that the auxiliary joining elements project beyond at leas one longitudinal surface of the at least one component,
at least one of the plurality of pilot holes is provided at both hole edges with chamfer, and
the auxiliary joining element is in the form of am metal slug.

### Claim 2 (depends on 1)

The method according to claim 1, wherein the act b) is carried out in a second press stroke, which is carried out between the first press stroke of the act a) and the subsequent press stroke or work step of the act c).

### Claim 3 (depends on 2)

The method according to claim 2, wherein further component processing takes place in the first press stroke, the second press stroke and/or the subsequent press stroke.

### Claim 4 (depends on 1)

The method according to claim 1, wherein the act b) and the act c) are carried out in a common press stroke.

### Claim 5 (depends on 1)

The method according to claim 1, wherein further component processing takes place in the first press stroke, the second press stroke and/or the subsequent press stroke.

### Claim 6 (depends on 1)

The method according to claim 1, wherein
the pilot hole is provided at both hole edges with a chamfer, and
the auxiliary joining element is in the form of a metal slug.

### Claim 7 (depends on 6)

The method according to claim 6, wherein the pressed auxiliary joining element is connected to the at least one component in a form-fitting manner by an undercut on both sides.

### Claim 8 (depends on 1)

The method according to claim 1, wherein the pressed auxiliary joining element is connected to the at least one component in a form-fitting manner by an undercut on both sides.

### Claim 9 (depends on 8)

The method according to claim 8, wherein
the auxiliary joining element is a steel slug, and
the at least one component is made of a lightweight material.

### Claim 10 (depends on 1)

The method according to claim 1, wherein
the auxiliary joining element is a steel slug, and
the at least one component is made of a lightweight material.

### Claim 11 (depends on 1)

The method according to claim 1, wherein the at least one component is a vehicle body component or a vehicle body attachment part.
