# US 11,110,232 B2 · Nebulization generating apparatus

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- Number: US 11,110,232 B2
- Document ID: US11110232B2
- Status: Granted
- Kind: B2
- Application number: 15/653,530
- Filed: 2017-07-19
- Published: 2018-01-25
- Granted: 2021-09-07
- Earliest claimed: 2016-07-19
- Assignees: Microbase Technology Corp.
- Applicants: MicroBase Technology Corp.
- Inventors: Shu-Pin Hsieh; Yi-Tong Chen; Ting-Kai Tsai; Po-Chuan Chen; Chih-Wei Lu
- Web page: https://patentgrep.com/patent/US11110232B2

## CPC

- A61M 11/005: {using ultrasonics (spraying or atomising liquids using ultrasonic vibrations in general B05B17/06)}
- A61M 15/0001: {Details of inhalators; Constructional features thereof}
- A61M 15/0085: {using ultrasonics (spraying or atomising liquids using ultrasonic vibrations in general B05B17/06)}
- B05B 15/18: for improving resistance to wear, e.g. inserts or coatings; for indicating wear; for handling or replacing worn parts
- B05B 17/0646: {Vibrating plates, i.e. plates being directly subjected to the vibrations, e.g. having a piezoelectric transducer attached thereto}
- B05B 17/0653: {Details}
- A61M 2205/0294: Piezoelectric materials
- A61M 2205/121: interface between cassette and base
- A61M 2205/123: with incorporated reservoirs
- A61M: DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY (introducing media into or onto the bodies of animals A61D7/00; means for inserting tampons A61F13/26; devices for administering food or medicines orally A61J; containers for collecting, storing or administering blood or medical fluids A61J1/05); DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY (surgery A61B; chemical aspects of surgical articles A61L); DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR {(Electrotherapy, e.g. producing anaesthesia by the use of alternating or intermittent currents A61N1/36021)}
- B05B: SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES (spray-mixers with nozzles B01F25/72; processes for applying liquids or other fluent materials to surfaces by spraying B05D)

## Abstract

An aerosol generating apparatus is disclosed. The apparatus includes a liquid container, an adaptor detachably engaged with the liquid container, and a driving element accommodated by the adaptor. A perforated membrane, through which a liquid can pass through, is disposed at an exit of the liquid container. Moreover, the perforated membrane faces the driving element. The driving element includes a substrate coupled with a piezoelectric element. The substrate includes an aperture that corresponds to the perforated membrane when the liquid container and the adaptor are engaged so as to receive liquid. Moreover, when the liquid container and the adaptor are engaged, the perforated membrane is in contact with the substrate at the proximity of the aperture, which is about the substrate's center. The adaptor is configured to contact the substrate's periphery only. The resulting apparatus generates aerosol at a desired efficiency with less energy needed.

## Claims

### Claim 1

An aerosol generating apparatus comprising:
a liquid container including a perforated membrane through which a liquid can pass through;
an adaptor configured to be detachably engaged with the liquid container; and
a driving element including a piezoelectric element coupled to a substrate, wherein the adaptor is formed to operatively receive the driving element therein such that the driving element is aligned with the adaptor, and the substrate includes an aperture that positionally corresponds to the perforated membrane when the liquid container and the adaptor are engaged,
wherein the aperture is aligned with a longitudinal center of the substrate,
wherein the adaptor is configured to contact at least two predetermined locations on a periphery of the substrate, and includes at least two spaced-apart jacks for directly contacting the predetermined location on the periphery of the substrate,
wherein each of the at least two jacks comprises a first surface that extends along a direction perpendicular to the longitudinal axis of the adaptor such that the predetermined location on the periphery of the substrate sits on and is in contact with the first surface,
wherein the substrate includes an upper surface facing the perforated membrane and an opposite lower surface, the lower surface being in direct contact with the first surface of the at least two jacks at the predetermined location on the periphery of the substrate and the substrate is maintained at a predetermined distance away from an inner surface of the adaptor when the substrate sits on the at least two jacks, and
wherein the adaptor and the driving element are operatively positioned relative to the liquid container such that the liquid flows in a first direction from the liquid container to the adaptor for aerosolization, and through the substrate.

### Claim 2 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the first direction is parallel to the longitudinal axis of the adaptor.

### Claim 3 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the predetermined location on the periphery of the substrate is adhered to the at least one jack.

### Claim 4 (depends on 1)

The aerosol generating apparatus according to claim 1, each of the at least two jacks further comprises a second surface extending along the longitudinal axis of the adaptor such that the predetermined locations on the periphery of the substrate are in contact with respective ones of both the first and the second surfaces of the at least two jacks, and the substrate is maintained in horizontal alignment with the adaptor.

### Claim 5 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein only the predetermined location on the periphery of the substrate are fixedly supported by respective ones of the at least two jacks.

### Claim 6 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the substrate includes a first liquid inlet side and a first liquid outlet side, and the adaptor includes a second liquid inlet side and a second liquid outlet side, wherein a space is maintained between the first liquid outlet side and the second liquid inlet side.

### Claim 7 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the adaptor includes three or more jacks for directly contacting corresponding ones of a plurality of predetermined locations on the periphery of the substrate and maintaining the substrate at the predetermined distance from the inner surface of the adaptor.

### Claim 8 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the substrate is made of metal and the jack of the adaptor is made of material other than metal.

### Claim 9 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the adaptor comprises at least one electrical contact for providing electrical power to the piezoelectric element.

### Claim 10 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the predetermined location on the periphery of the substrate is formed such that no more than six percent of a lower surface of the substrate is in direct contact with the adaptor.

### Claim 11 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the piezoelectric element is a circular ring.

### Claim 12 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the adaptor is configured with no more than three jacks, and the substrate is formed with no more than three predetermined locations on the periphery positionally corresponding to the no more than three jacks such that the substrate directly contacts only the no more than three jacks via the no more than three predetermined locations on the periphery, respectively.

### Claim 13 (depends on 12)

The aerosol generating apparatus according to claim 12, wherein the adaptor and the substrate are maintained at the predetermined distance and in horizontal alignment when the no more than three jacks of the adaptor positionally directly contact the no more than three predetermined locations on the periphery of the substrate.

### Claim 14 (depends on 1)

The aerosol generating apparatus according to claim 1, wherein the aperture of the substrate includes a projection formed at a liquid inlet surface thereof,
wherein the perforated membrane is in contact with the projection when the liquid container is engaged with the adaptor.

### Claim 15 (depends on 14)

The aerosol generating apparatus according to claim 14, wherein a pressing force in a direction perpendicular to the substrate is provided by the membrane against the projection such that position of the substrate relative to the adaptor is maintained.

### Claim 16 (depends on 14)

The aerosol generating apparatus according to claim 14, wherein the substrate further includes a planar part at the liquid inlet surface extending away from the projection, and
wherein when the liquid container is engaged with the adaptor, a space is maintained between the perforated membrane and the planar part.

### Claim 17

An aerosol generating apparatus comprising:
a liquid source with a perforated membrane through which a liquid can pass through;
an adaptor detachably engaged with the liquid container, and the adaptor includes an interface configured to receive the liquid source; and
a driving element operatively connectable to the adaptor and including a piezoelectric element and a substrate, the substrate including an aperture positionally aligned with a center of the substrate that corresponds to the perforated membrane when the liquid container and the adaptor are engaged,
wherein the adaptor further includes at least one extension for supporting a predetermined location on a periphery of the substrate,
wherein the at least one supporting extension includes a first surface, the first surface extending along a direction perpendicular to a longitudinal axis of the adaptor,
wherein the substrate includes an upper surface facing the membrane and an opposite lower surface,
wherein the lower surface is in direct contact only with the first surface of the at least one supporting extension and the substrate is maintained at a predetermined distance from an inner surface of the adaptor when the substrate sits on the supporting extension,
wherein a liquid flow direction is defined as from the upper surface to the lower surface,
wherein the substrate sits on the first surface along the liquid flow direction, and
wherein when provided with electric power, the piezoelectric element vibrates the perforated membrane, through which the liquid passes and aerosolizes.

### Claim 18

An aerosol generating apparatus comprising:
a liquid container including a perforated membrane through which a liquid can pass through;
an adaptor configured to be detachably engaged with the liquid container; and
a driving element including a piezoelectric element coupled to a substrate, wherein the driving element is operatively connectable to the adaptor, and the substrate includes an aperture positionally aligned with the perforated membrane when the liquid container and the adaptor are engaged,
wherein the aperture is aligned with the center of the substrate, and the adaptor is configured to contact the substrate,
wherein the adaptor includes at least one jack for directly contacting only a predetermined location on a periphery of the substrate,
wherein the at least one jack further comprises a first surface, and the first surface extends along a direction perpendicular to a longitudinal axis of the adaptor such that the predetermined location on the periphery of the substrate sits on and is in contact only with the first surface,
wherein the substrate includes an upper surface facing the membrane and an opposite lower surface,
wherein predetermined location on the periphery at the lower surface of the substrate is in direct contact only with the first surface while the lower surface is maintained at a predetermined distance from an inner surface of the adaptor when the substrate sits on the at least one jack, and
wherein during operation the aerosol generating apparatus is held upright where the liquid enters the perforated membrane from an inlet surface of the perforated membrane and exits the perforated membrane from an outlet surface of the perforated membrane due to gravity, and the substrate is positionally aligned with the adaptor via the at least one jack during operation.
