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US 11,107,680 B2Granted
Mask assembly and method for fabricating a chip package
AssigneeTaiwan Semiconductor Manufacturing Company, Ltd.
InventorsJie Chen, Hsien-Wei Chen, Tzuan-Horng Liu, Ying-Ju Chen
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Abstract
A first mask and a second mask are sequentially provided to perform a multi-step exposure and development processes. Through proper overlay design of the first mask and the second mask, conductive wirings having acceptable overlay offset are formed.
Claims20
A method for fabricating conductive wirings, comprising:
- patterning a photoresist layer, comprising:
- providing a first mask comprising a first layout pattern;
- performing a first exposure process via the first mask and a first development process to form a plurality of first wiring openings in a first portion of the photoresist layer, and the first portion of the photoresist layer being covered by the first mask;
- providing a second mask comprising a second layout pattern;
- performing a second exposure process via the second mask and a second development process to form a plurality of second wiring openings in a second portion of the photoresist layer, an overlay portion of the first portion and the second portion of the photoresist layer being covered by the second mask, the first wiring openings and the second wiring openings being communicated at the overlay portion, and the second layout pattern of the second mask being substantially aligned with a part of the first wiring openings of the overlay portion when performing the second exposure process, wherein the first wiring openings are covered by the second mask when performing the second exposure process;
- and
- forming the conductive wirings in the first wiring openings and the second wiring openings.
4 more elements
A method for fabricating conductive wirings, comprising:
- patterning a photoresist layer, comprising:
- providing a first mask comprising a first alignment pattern and a first layout pattern;
- performing a first exposure process via the first mask and a first development process to form a first alignment opening and a plurality of first wiring openings in a first portion of the photoresist layer, and the first portion of the photoresist layer being covered by the first mask;
- providing a second mask comprising a second alignment pattern and a second layout pattern;
- performing a second exposure process via the second mask and a second development process to form a plurality of second wiring openings in a second portion of the photoresist layer, an overlay portion of the first portion and the second portion of the photoresist layer being covered by the second mask, and the second alignment pattern of the second mask being substantially aligned with the first alignment opening formed in the photoresist layer when performing the second exposure process;
- forming an alignment mark in the first alignment opening;
- and
- forming the conductive wirings in the first wiring openings and the second wiring openings.
5 more elements
A method for fabricating a chip package, comprising:
- forming an insulating encapsulation to laterally encapsulate sidewalls of at least one integrated circuit component;
- forming a conductive layer on the at least one integrated circuit component and the insulating encapsulation;
- forming a photoresist layer on the conductive layer and performing a multi-step exposure and development process to pattern the photoresist layer, wherein performing the multi-step exposure and development process to pattern the photoresist layer comprises:
- providing a first mask comprising a first alignment pattern and a first layout pattern;
- performing a first step exposure process via the first mask and a first development process to form a first alignment opening and a plurality of first wiring openings in a first portion of the photoresist layer, and the first portion of the photoresist layer being covered by the first mask;
- providing a second mask comprising a second alignment pattern and a second layout pattern;
- performing a second step exposure process via the second mask and a second development process to form a plurality of second wiring openings in a second portion of the photoresist layer, a part of the first portion and the second portion of the photoresist layer being covered by the second mask, and the second alignment pattern of the second mask being substantially aligned with the first alignment opening formed in the photoresist layer when performing the second step exposure process;
- forming an alignment mark in the first alignment opening;
- and
- forming a plurality of conductive wirings in the first wiring openings and the second wiring openings, wherein the conductive wirings are electrically connected to the at least one integrated circuit component.
7 more elements
Dependencies are inferred from the claim text.