Asymmetric slab nozzle and metallurgical assembly for casting metal including it
AssigneeVesuvius U S A Corporation
InventorsJohan Richaud, Martin Kreierhoff
Life of this patent
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Abstract
A slab nozzle for use in a continuous slab casting installation is characterized by a specific geometry of the outer wall of a downstream portion thereof which is inserted in a slab mould cavity. The specific geometry promotes a “round-about” effect whereby converging opposite streams of molten metal flowing towards two opposite flanks of the slab nozzle are each preferentially deviated towards one side of the slab nozzle where they can freely flow through the narrow channels formed between the slab nozzle and the slab mould cavity wall without impinging with one another. This prolongs the service life of the slab nozzle by substantially reducing the erosion rate of the outer wall thereof.
Claims16
Slab nozzle for casting slabs made of metal, said slab nozzle having a geometry defined by an outer wall extending over a nozzle length, L, along a longitudinal axis, z, from an upstream end to a downstream end, said slab nozzle comprising a slab nozzle downstream portion extending along the longitudinal axis, z, from and including the downstream end, wherein
- the upstream end of the slab nozzle comprises an inlet orifice oriented parallel to said longitudinal axis, z, and wherein
- the downstream portion of the slab nozzle comprises one or more outlet port orifices, said downstream portion being defined by a width measured along a first transverse axis, x, which is at least 1.5 times larger than a thickness of the downstream portion measured along a second transverse axis, y, wherein the first transverse axis, x, is normal to the longitudinal axis, z, and wherein the second transverse axis, y, is normal to both first transverse axis, x, and longitudinal axis, z,
- said slab nozzle further comprising a central bore opening at said inlet orifice, extending therefrom along the longitudinal axis, z, and intersecting one or more front ports each opening at the one or more outlet port orifices,
- wherein, in a section of the slab nozzle along a transverse plane, P3, the outer wall of the slab nozzle is defined by an outer wall outline which comprises:
- a central portion (Ax) wherein the outer wall outline is symmetrical with respect to a central point, c, defined as an intersection point between the longitudinal axis, z, and the transverse plane, P3, and is symmetrical with respect to both first and second transverse axes, x, y, and said central portion being flanked by
- a first and second lateral portions (Ac1, Ac2), positioned on either side of the central portion (Ax) along the first transverse axis, x, and wherein the outer wall is symmetrical solely with respect to the central point, c,
- the outer wall outline of the downstream portion is inscribed in a virtual rectangle of first and second edges parallel to the first transverse axis, x, and third and fourth edges parallel to the second transverse axis, y, and wherein a tight distance, dt, of the outer wall outline to first and second diagonally opposed corners of the four corners of the virtual rectangle is at least 1.5 times shorter than a flared distance, df, of the outer wall outline to the other two diagonally opposed corners of the virtual rectangle, wherein the distance of the outer wall outline to a corner is defined as the distance between said corner and a point of the outline located closest to said corner,
- wherein the transverse plane, P3, is the plane normal to the longitudinal axis, z, and intersecting the one or more outlet port orifices, which produces a maximum distance L3 between the transverse plane, P3, and the downstream end.
Metallurgic assembly for casting metal slabs, said metallurgic assembly comprising:
- a metallurgic vessel comprising a bottom floor provided with an outlet,
- a slab mould extending along a longitudinal axis, z, defined by a width, Wm, measured along a first transverse axis, x, and by a thickness, Tm, measured along a second transverse axis, y, wherein x⊥y⊥z, and comprising a mould cavity defined by cavity walls and opening at an upstream end of the cavity, and
- a slab nozzle for casting slabs made of metal, said slab nozzle having a geometry defined by an outer wall extending over a nozzle length, L, along a longitudinal axis, z, from an upstream end to a downstream end, said slab nozzle comprising a slab nozzle downstream portion extending along the longitudinal axis, z, from and including the downstream end, wherein
- the upstream end of the slab nozzle comprises an inlet orifice oriented parallel to said longitudinal axis, z, and wherein
- the downstream portion of the slab nozzle comprises one or more outlet port orifices, said downstream portion being defined by a width measured along a first transverse axis, x, which is at least 1.5 times larger than a thickness of the downstream portion measured along a second transverse axis, y, wherein the first transverse axis, x, is normal to the longitudinal axis, z, and wherein the second transverse axis, y, is normal to both first transverse axis, x, and longitudinal axis, z,
- said slab nozzle further comprising a central bore opening at said inlet orifice, extending therefrom along the longitudinal axis, z, and intersecting one or more front ports each opening at the one or more outlet port orifices,
- wherein, in a section of the slab nozzle along a transverse plane, P3, the outer wall of the slab nozzle is defined by an outer wall outline which comprises:
- a central portion (Ax) wherein the outer wall outline is symmetrical with respect to a central point, c, defined as an intersection point between the longitudinal axis, z, and the transverse plane, P3, and is symmetrical with respect to both first and second transverse axes, x, y, and said central portion being flanked by
- a first and second lateral portions (Ac1, Ac2), positioned on either side of the central portion (Ax) along the first transverse axis, x, and wherein the outer wall is symmetrical solely with respect to the central point, c,
- the outer wall outline of the downstream portion is inscribed in a virtual rectangle of first and second edges parallel to the first transverse axis, x, and third and fourth edges parallel to the second transverse axis, y, and wherein a tight distance, dt, of the outer wall outline to first and second diagonally opposed corners of the four corners of the virtual rectangle is at least 1.5 times shorter than a flared distance, df, of the outer wall outline to the other two diagonally opposed corners of the virtual rectangle, wherein the distance of the outer wall outline to a corner is defined as the distance between said corner and a point of the outline located closest to said corner,
- wherein the transverse plane, P3, is the plane normal to the longitudinal axis, z, and intersecting the one or more outlet port orifices, which produces a maximum distance L3 between the transverse plane, P3, and the downstream end. wherein the upstream end of the slab nozzle is coupled to the bottom floor of the metallurgic vessel such that the outlet is in fluid communication with the inlet orifice, and wherein the downstream portion of the slab nozzle is inserted in the cavity of the slab mould over an inserted length, Li, measured between the upstream end of the mould cavity and the downstream end of the slab nozzle, and in alignment with the longitudinal axis, z, and the first and second transverse axes, x, y.
Dependencies are inferred from the claim text.