Milling system and method under different lubrication conditions

A system for injecting cutting fluid during milling under different working conditions, the system comprising a lubricating system, a magazine system, a cutter change system, a cutting system, and a force measurement system, wherein:

• the magazine system comprises a storage magazine on which a plurality of cutter assemblies are circumferentially distributed, each cutter assembly of the plurality of cutter assemblies being provided with a respective mandrel and a respective cutter which is connected with a first end of the associated mandrel, and helical angles of various cutters of the plurality of cutter assemblies are not identical, and the plurality of cutter assemblies are indexed through rotation of the storage magazine to tool change positions,
• the cutter change system comprises two mechanical are which extend outward in opposite directions from a rotation shaft arranged in the middle of the two mechanical arms, wherein switching of the positions of the two mechanical arms is achieved by controlling rotation of the rotation shaft, and cutter assembly change between the cutting system and the magazine system is realized through switching of the positions of the two mechanical arms;
• the cutting system comprises a spindle having arranged thereon a given cutter assembly of the plurality of cutter assemblies, and rotation of the cutter arranged on the cutting system is driven by controlling the rotation of the associated mandrel to which the cutter arranged on the spindle is connected, wherein cutting is achieved through rotation of the cutter;
• the force measurement system is arranged under the cutting system, when a cutting force is applied to a workpiece fixed on the force measurement system, the cutting force applied to the workpiece is measured, and the various cutters having non-identical helical angles are selected for milling according to processing parameters;
• the lubricating system comprises a gas inlet interface, a gas source processor, a lubricating pump, a nozzle pipe, a nozzle, connection pipelines, and control valves arranged at various ones of the connection pipelines, the gas inlet interface is fixed on the gas source processor, high-pressure gas enters the gas source processor via the gas source processor for filtration to provide the high-pressure gas for the lubricating system, the gas source processor is connected to a solenoid valve through a dual-direction joint to control the incoming of the high-pressure gas, an outlet of the solenoid valve is connected with a tee, the high-pressure gas enters a frequency generator via one outlet pipeline of the tee, an input frequency of the high-pressure gas is controlled through the frequency generator, the high-pressure gas enters the lubricating pump after coming out of the frequency generator, and an output joint of the lubricating pump is connected with a joint of the nozzle to provide the lubricating oil for the cutting system;
• the high-pressure gas enters the lubricating pump through another outlet pipeline of the tee, one end of the joint of an oil cup is in threaded connection, another end is in threaded connection with a lubricating pump fixing cover, the lubricating pump fixing cover is connected with the lubricating pump, the lubricating pump fixing cover is fixed on a box body, a quantity of the high-pressure gas is adjusted by adjusting a gas quantity adjustment knob, and a quantity of the lubricating oil is adjusted by adjusting an oil quantity adjustment knob;
• the lubricating system provides the lubricating oil to the cutting system, a power source of the lubricating system is the high-pressure gas, the input frequency and the quantity of the high-pressure gas are respectively controlled by the frequency generator and the gas quantity adjustment knob, the quantity of the lubricating oil in the lubricating pump is indirectly adjusted, and the lubricating oil provided by the lubricating system is sprayed to the milling area acted on by the cutting system through the connection pipelines, the nozzle pipe, and the nozzle,
• wherein the position of the nozzle is adjusted depending on a difference in flow fields of the milling area and the helical angles and rotation speeds of the various cutters under different working conditions.