# US 11,079,254 B2 · Magnet rangefinder

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- Number: US 11,079,254 B2
- Document ID: US11079254B2
- Status: Granted
- Kind: B2
- Application number: 16/724,946
- Filed: 2019-12-23
- Published: 2020-04-23
- Granted: 2021-08-03
- Earliest claimed: 2018-08-22
- Applicants: Christopher James Hahn
- Inventors: Christopher James Hahn
- Web page: https://patentgrep.com/patent/US11079254B2

## CPC

- G01D 5/145: {influenced by the relative movement between the Hall device and magnetic fields (see G01R33/06)}
- G01D 5/147: {influenced by the movement of a third element, the position of Hall device and the source of magnetic field being fixed in respect to each other}
- G01B 7/023: {for measuring distance between sensor and object (G01B7/082 and G01B7/102 take precedence)}
- G01R 33/0005: {Geometrical arrangement of magnetic sensor elements; Apparatus combining different magnetic sensor types (G01R33/0206 takes precedence)}
- G01R 33/072: {Constructional adaptation of the sensor to specific applications}
- G01D: MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01R: MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES (indicating correct tuning of resonant circuits H03J3/12)

## Abstract

A device is provided. The device includes one or more of a radially-wound coil, a hall-effect sensor, a power source, and a control circuit. The radially-wound coil is configured to produce a first magnetic field in response to a periodic current applied to the coil. The hall-effect sensor includes a sensor output that indicates proximity of a magnet to the hall-effect sensor. The magnet provides a second magnetic field and the sensor output indicates proximity in response to a combination of a strength of the first magnetic field and a strength of the second magnetic field exceeds a trip level. The coil is in fixed proximity to the hall-effect sensor, and the current is configured to control a polarity of the first magnetic field to detect the magnet. The power source is coupled to the hall-effect sensor, and is configured to provide power that alternates between on and off voltages to the hall-effect sensor. The control circuit is coupled to the hall-effect sensor, and is configured to determine a time stamp that corresponds to a sample time the sensor output indicates the magnet is detected, sample a value that corresponds to the current at the sample time, and determine a sensed distance to the magnet from the sampled value.

## Claims

### Claim 1

A device comprising:
a radially-wound coil configured to produce a first magnetic field in response to a current applied to the coil;
a hall-effect sensor comprising a sensor output that indicates proximity of a magnet to the hall-effect sensor, the magnet provides a second magnetic field and the sensor output indicates proximity in response to a combination of a strength of the first magnetic field and a strength of the second magnetic field exceeds a trip level, the coil in fixed proximity to the hall-effect sensor, the current configured to control a polarity of the first magnetic field to detect the magnet;
a power source, coupled to the hall-effect sensor, configured to provide power that alternates between on and off voltages to the hall-effect sensor; and
a control circuit, coupled to the hall-effect sensor, configured to:
determine a time stamp that corresponds to a sample time the sensor output indicates detection of the magnet after the sensor output does not indicate detection of the magnet;
sample a value that corresponds to the current at the sample time;
determine a sensed distance to the magnet from the sampled value.

### Claim 2 (depends on 1)

The device of claim 1, wherein the radially-wound coil in fixed proximity to the hall-effect sensor comprises the radially wound coil in a centered and coaxial orientation with respect to the hall-effect sensor and the radially-wound coil separated from the hall-effect sensor by not more than a separation distance.

### Claim 3 (depends on 1)

The device of claim 1, wherein the control circuit is configured to control the polarity of the first magnetic field comprises the current symmetrically alternates between a positive and a negative value at a predetermined frequency in response to the sensor output does not indicate detection of the magnet and the current increases or decreases from a zero value at a fixed rate in response to the sensor output indicates detection of the magnet.

### Claim 4 (depends on 3)

The device of claim 3, wherein in response to the current is at the positive value when the magnet is detected, the control circuit is configured to increase the current from the zero value at the fixed rate while the magnet is detected, wherein in response to the current is at the negative value when the magnet is detected, the control circuit is configured to decrease the current from the zero value at the fixed rate while the magnet is detected.

### Claim 5 (depends on 1)

The device of claim 1, wherein an on time for the on voltage and an off time for the off voltage-of the power source corresponds to a maximum turn on time specification for the hall-effect sensor.

### Claim 6 (depends on 1)

The device of claim 1, wherein the control circuit biases the first magnetic field through the current to a bias level just below the trip level, wherein the strength of the second magnetic field depends on characteristics of magnets to be detected, the characteristics comprising the strength of the magnet, an orientation of the magnet to the radially-wound coil, and the sensed distance.

### Claim 7 (depends on 1)

The device of claim 1, wherein the sensed distance is from the hall-effect sensor to the magnet within a sense range, wherein the control circuit performs one or more of store, display, and transmit the time stamp and the sensed distance.

### Claim 8

A system, comprising:
a sense circuit, comprising:
a radially-wound coil configured to produce a first magnetic field in response to a current applied to the coil; and
a hall-effect sensor comprising a sensor output comprising a trip level, the radially-wound coil in fixed proximity to the hall-effect sensor;
a power source, coupled to the hall-effect sensor, configured to provide power that alternates between on and off voltages to the hall-effect sensor;
a magnet that produces a second magnetic field, the magnet configured to move in one or more directions with respect to the hall-effect sensor, the sensor output indicates proximity of the magnet to the hall-effect sensor in response to a combination of a strength of the first magnetic field and a strength of the second magnetic field at the hall-effect sensor exceeds the trip level; and
a control circuit, coupled to the sense circuit, configured to:
produce the current to the radially-wound coil;
modulate the current to control the polarity of the first magnetic field;
sample the current at a sample time the sensor output initially indicates detection of the magnet after the sensor output does not indicate detection of the magnet; and
determine a sensed distance to the magnet from the sample.

### Claim 9 (depends on 8)

The system of claim 8, wherein the radially-wound coil in fixed proximity to the hall-effect sensor comprises the radially wound coil in a centered and coaxial orientation with respect to the hall-effect sensor, the radially-wound coil separated from the hall-effect sensor by not more than a separation distance.

### Claim 10 (depends on 8)

The system of claim 8, wherein the control circuit controls the polarity of the first magnetic field comprises one of:
in response to the sensor output does not indicate detection of the magnet, the control circuit is configured to symmetrically alternate the current between a same positive and a negative value at a predetermined frequency;
in response to the sensor output indicates the magnet is detected while the current is at the positive value, the control circuit is configured to increase the current from a zero value at a fixed rate; and
in response to the sensor output indicates the magnet is detected while the current is at the negative value, the control circuit is configured to decrease the current from the zero value at the fixed rate.

### Claim 11 (depends on 8)

The system of claim 8, wherein an on time for the on voltage and an off time for the off voltage-of the power source corresponds to a maximum turn on time specification for the hall-effect sensor.

### Claim 12 (depends on 8)

The system of claim 8, wherein the control circuit biases the first magnetic field through the current to a bias level just below the trip level, wherein the strength of the second magnetic field depends on characteristics of magnets to be detected, the characteristics comprising the strength of the magnet, an orientation of the magnet to the radially-wound coil, and the sensed distance.

### Claim 13 (depends on 8)

The system of claim 8, wherein the control circuit is further configured to:
determine a time stamp that corresponds to a sample time of the sample; and
associate the time stamp with the sample.

### Claim 14 (depends on 13)

The system of claim 13, wherein the sensed distance is from the hall-effect sensor to the magnet within a sense range, wherein the control circuit performs one or more of store, display, and transmit the time stamp and the sensed distance.

### Claim 15

A method, comprising:
providing power comprising an on voltage for an on time and an off voltage for an off time to a hall-effect sensor;
producing, by a control circuit, a current to a radially-wound coil;
producing a first magnetic field in the radially-wound coil by modulating the current, the current providing a bias level for the hall-effect sensor in fixed proximity to the radially-wound coil, the hall-effect sensor comprising a sensor output;
moving a magnet producing a second magnetic field within a detection range of the hall-effect sensor;
indicating detection of the magnet, by the sensor output, in response to a combination of a strength of the first magnetic field and a strength of the second magnetic field exceeds a trip level of the hall-effect sensor, the trip level being higher than the bias level;
sampling the current at a time when the sensor output initially indicates detection of the magnet after not detecting the magnet; and
determining a sensed distance to the magnet from the sample.

### Claim 16 (depends on 15)

The method of claim 15, wherein the radially-wound coil in fixed proximity to the hall-effect sensor comprises the radially wound coil being in a centered and coaxial orientation with respect to the hall-effect sensor, the radially-wound coil separated from the hall-effect sensor by not more than a separation distance.

### Claim 17 (depends on 15)

The method of claim 15, wherein modulating the current comprising one of:
in response to the sensor output not indicating detection of the magnet, the control circuit symmetrically alternating the current between a same positive and a negative value at a predetermined frequency;
in response to the sensor output indicating detection of the magnet while the current is at the positive value, the control circuit increasing the current from a zero value at a fixed rate; and
in response to the sensor output indicating detection of the magnet while the current is at the negative value, the control circuit decreasing the current from the zero value at the fixed rate.

### Claim 18 (depends on 15)

The method of claim 15, wherein the on time and the off time corresponding to a maximum turn on time specification for the hall-effect sensor.

### Claim 19 (depends on 15)

The method of claim 15, further comprising:
biasing the first magnetic field through the current to a bias level just below the trip level, wherein the strength of the second magnetic field depends on characteristics of magnets to be detected, the characteristics comprising the strength of the magnet, an orientation of the magnet to the radially-wound coil, and the sensed distance.

### Claim 20 (depends on 15)

The method of claim 15, further comprising:
determining, by the control circuit, a time stamp corresponding to a sample time of the sample;
associating the time stamp with the sample; and
performing, by the control circuit, one or more of storing, displaying, and transmitting one or more of the time stamp and the sensed distance,
wherein the sensed distance is from the hall-effect sensor to the magnet within a sensing range.
