# US 11,078,998 B2 · Amorphous metal torque convertor stator

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- Number: US 11,078,998 B2
- Document ID: US11078998B2
- Status: Granted
- Kind: B2
- Application number: 16/712,183
- Filed: 2019-12-12
- Published: 2021-06-17
- Granted: 2021-08-03
- Earliest claimed: 2019-12-12
- Assignees: ZF Friedrichshafen AG
- Applicants: ZF Friedrichshafen AG
- Inventors: Jorge Cisneros; Juraj Cuperka; Troy Menebroker; Enrique Cardenas Urquizo; Andreas Thiede
- Web page: https://patentgrep.com/patent/US11078998B2

## CPC

- F16H 41/24: Details
- F16D 41/00: Freewheels or freewheel clutches (cycle brakes controlled by back-pedalling B62L5/00 {; one-way linear clutches F16B7/16})
- F16D 41/064: the intermediate members wedging by rolling and having a circular cross-section, e.g. balls (F16D41/061 takes precedence)
- F16H 45/02: with mechanical clutches for bridging a fluid gearing of the hydrokinetic type (control of torque converter lock-up clutches F16H61/14)
- F16H 2041/246: {relating to one way clutch of the stator}
- F16H 2045/0231: {arranged in series}
- F16H: GEARING
- F16D: COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES

## Abstract

A torque convertor stator includes an annular bearing support, a plurality of stator blades, and a web extending radially between the annular bearing support and the plurality of stator blades. The annular bearing support, the plurality of stator blades, and the web are formed from a single continuous piece of amorphous metal.

## Claims

### Claim 1

A torque convertor stator, comprising:
an annular bearing support;
a plurality of stator blades; and
a web extending radially between the annular bearing support and the plurality of stator blades,
wherein the annular bearing support, the plurality of stator blades, and the web are formed from a single continuous piece of amorphous metal, and
wherein an axial thickness of the web is no greater than about three millimeters and no less than a half of a millimeter.

### Claim 2 (depends on 1)

The torque convertor stator of claim 1, further comprising a one-way clutch positioned at a center opening of the annular bearing support, wherein the annular bearing support forms an outer race of the one-way clutch.

### Claim 3 (depends on 2)

The torque convertor stator of claim 2, wherein the outer race comprises a plurality of bearing slots and a plurality of flanges, each slot of the plurality of bearing slots positioned circumferentially between a respective pair of flanges of the plurality of flanges.

### Claim 4 (depends on 2)

The torque convertor stator of claim 2, further comprising a bearing cap mounted to the annular bearing support at the center opening of the annular bearing support.

### Claim 5 (depends on 4)

The torque convertor stator of claim 4, wherein the bearing cap forms a first thrust bearing surface.

### Claim 6 (depends on 5)

The torque convertor stator of claim 5, wherein the web forms a second thrust bearing surface facing opposite the first thrust bearing surface of the bearing cap.

### Claim 7 (depends on 6)

The torque convertor stator of claim 6, wherein each of the first and second thrust bearing surfaces defines a respective plurality of radial flow channels.

### Claim 8 (depends on 4)

The torque convertor stator of claim 4, wherein the one-way clutch comprises an inner bearing ring and a plurality of bearings, the inner bearing ring forming an inner race of the one-way clutch, the plurality of bearings positioned radially between and riding on the inner and outer races.

### Claim 9 (depends on 1)

The torque convertor stator of claim 1, wherein the axial thickness of the web is no greater than about two millimeters.

### Claim 10 (depends on 1)

A torque converter, comprising the torque convertor stator of claim 1.

### Claim 11

A torque convertor stator, comprising:
an annular bearing support;
a plurality of stator blades;
a web extending radially between the annular bearing support and the plurality of stator blades; and
a one-way clutch positioned at a center opening of the annular bearing support,
wherein the annular bearing support, the plurality of stator blades, and the web are formed from a single continuous piece of amorphous metal,
wherein the annular bearing support forms an outer race of the one-way clutch at an inner surface of the annular bearing support, and
wherein an axial thickness of the web is no greater than about three millimeters and no less than a half of a millimeter.

### Claim 12 (depends on 11)

The torque convertor stator of claim 11, wherein the outer race comprises a plurality of bearing slots and a plurality of flanges, each slot of the plurality of bearing slots positioned circumferentially between a respective pair of flanges of the plurality of flanges.

### Claim 13 (depends on 11)

The torque convertor stator of claim 11, further comprising a bearing cap mounted to the annular bearing support at the center opening of the annular bearing support.

### Claim 14 (depends on 13)

The torque convertor stator of claim 13, wherein the bearing cap forms a first thrust bearing surface.

### Claim 15 (depends on 14)

The torque convertor stator of claim 14, wherein the web forms a second thrust bearing surface facing opposite the first thrust bearing surface of the bearing cap along an axis of the torque convertor stator.

### Claim 16 (depends on 15)

The torque convertor stator of claim 15, wherein each of the first and second thrust bearing surfaces defines a respective plurality of radial flow channels.

### Claim 17 (depends on 13)

The torque convertor stator of claim 13, wherein the one-way clutch comprises an inner bearing ring and a plurality of bearings, the inner bearing ring forming an inner race of the one-way clutch, the plurality of bearings positioned radially between and riding on the inner and outer races.

### Claim 18 (depends on 11)

The torque convertor stator of claim 11, wherein the axial thickness of the web is no greater than about two millimeters.

### Claim 19 (depends on 11)

A torque converter, comprising the torque convertor stator of claim 11.
