# US 11,077,960 B2 · Satellite launch system

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- Number: US 11,077,960 B2
- Document ID: US11077960B2
- Status: Granted
- Kind: B2
- Application number: 16/046,153
- Filed: 2018-07-26
- Published: 2018-12-06
- Granted: 2021-08-03
- Earliest claimed: 2014-11-20
- Applicants: Harlan Donald Bryan; Christopher Michael Carey
- Inventors: Harlan Donald Bryan; Christopher Michael Carey
- Web page: https://patentgrep.com/patent/US11077960B2

## CPC

- B64G 1/14: Space shuttles {(reusable launch rockets B64G1/006)}
- B64D 5/00: Aircraft transported by aircraft, e.g. for release or reberthing during flight
- B64G 1/005: {Air launch}
- B64G 1/403: {Solid propellant rocket engines}
- B64G 1/404: {Hybrid rocket engines}
- B64G: COSMONAUTICS; VEHICLES OR EQUIPMENT THEREFOR
- B64D: EQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT

## Abstract

A system for launching aerospace payloads includes an unmanned modified lifting body spacecraft (100), with a payload compartment in the forward section of the spacecraft. The spacecraft is propelled by hybrid rockets clustered in the aft section of the spacecraft. Reaction control system (RCS) modules control the flight path and its associated avionics hardware and software. This system also includes a carrier aircraft (200) configured to air-launch the spacecraft. The carrier aircraft includes a flight operations control system, which monitors the spacecraft's payload and monitors and controls launch and flight operations of the spacecraft. A ground-based mission control system monitors and controls the spacecraft's payload and monitors and controls the launch and flight operations of the spacecraft.

## Claims

### Claim 1

A system for launching aerospace payloads, comprising:
an unmanned lifting body spacecraft including a payload compartment in a forward section of said spacecraft, rockets clustered in an aft section of said spacecraft, reaction control system (RCS) modules configured to control a flight path of said spacecraft, and associated avionics hardware and software;
chines comprising wye-shaped stabilizers, wherein each arm of the wye is canted outboard from the vertical, and wherein a horizontal arm of the wye is fitted with elevons; and
a carrier aircraft configured to air-launch said spacecraft.

### Claim 2 (depends on 1)

The system of claim 1, further comprising a low, wheeled, concave dolly configured to facilitate servicing and loading of said spacecraft to said carrier aircraft.

### Claim 3 (depends on 1)

The system of claim 1, further comprising a ground-based mission control system.

### Claim 4 (depends on 1)

The system of claim 1, wherein the rockets are contained within a shell composed of composite panels forming an aerodynamic shell of the lifting body.

### Claim 5 (depends on 4)

The system of claim 4, wherein the composite panels join at a horizontal chine line.

### Claim 6 (depends on 4)

The system of claim 4, wherein the composite panels are configured to be jettisoned with pyrotechnical charges that separate one or more composite panels from the spacecraft.

### Claim 7 (depends on 6)

The system of claim 6, further comprising control hardware and associated software configured to activate the pyrotechnical charges for one or more composite panels at appropriate phases of the flight profile, such that composite panels encasing the rockets are released together and composite panels encasing the payload bay are released together.

### Claim 8 (depends on 1)

The system of claim 1, wherein the rockets comprise two Stage 01 boosters, two Stage 1 boosters, and one Stage 2 booster.

### Claim 9 (depends on 8)

The system of claim 8, wherein the two Stage 01 boosters are smaller than the Stage 1 and Stage 2 boosters.

### Claim 10 (depends on 8)

The system of claim 8, wherein the Stage 01 boosters are positioned outboard of their adjacent Stage 1 booster, vertically centered on a horizontal plane of the spacecraft.

### Claim 11 (depends on 8)

The system of claim 8, wherein the Stage 01 boosters are mated to the spacecraft so as to transfer thrust to the spacecraft, and are configured to be jettisoned with pyrotechnical charges.

### Claim 12 (depends on 8)

The system of claim 8, wherein the Stage 01 boosters are configured to ignite after the spacecraft separates from the carrier aircraft.

### Claim 13 (depends on 8)

The system of claim 8, wherein the Stage 1 boosters are positioned on either side of the Stage 2 booster, inboard of their respective Stage 01 booster, vertically centered on a horizontal plane of the spacecraft.

### Claim 14 (depends on 8)

The system of claim 8, wherein the Stage 1 boosters are mated to the spacecraft and are configured to be jettisoned with pyrotechnical charges.

### Claim 15 (depends on 14)

The system of claim 14, wherein the Stage 1 boosters are configured to ignite after the spacecraft separates from the carrier aircraft and after ignition of the Stage 01 boosters.

### Claim 16 (depends on 8)

The system of claim 8, wherein the Stage 2 booster is centrally positioned on horizontal and vertical planes of the spacecraft.

### Claim 17 (depends on 16)

The system of claim 16, wherein the Stage 2 booster is mated to the spacecraft and is configured to be jettisoned with pyrotechnical charges.

### Claim 18 (depends on 1)

The system of claim 1, wherein each rocket comprises: a pressurized oxidizer tank, a reaction chamber with solid fuel, an igniter, combustion channels, an exhaust nozzle, valves to control oxidizer flow, and hardware and associated software to monitor and control an operation of the rockets.

### Claim 19 (depends on 18)

The system of claim 18, wherein each rocket further comprises an oxidizer tank pressurized to control a flow of the oxidizer into the reaction chamber to modulate thrust by starting and controlling a rate of combustion; and hardware and associated software that monitors and controls sensors and actuators that manage the flow of the oxidizer as well as proper temperature and pressure of the oxidizer within the tank.

### Claim 20 (depends on 18)

The system of claim 18, wherein each rocket further comprises: a reaction chamber configured to contain fuel for the rockets, an igniter, and a combustion channel where the fuel and oxidizer combine and are ignited to generate propulsive force; and ablative materials used to maintain correct operational temperatures within the combustion chamber.

### Claim 21 (depends on 20)

The system of claim 20, wherein each rocket further comprises: an exhaust system assembly including an interface to the reaction chamber, a throat, a nozzle, sensors, actuators, and hardware and associated software to monitor and control exhaust flow.

### Claim 22 (depends on 21)

The system of claim 21, wherein each rocket further comprises: pyrotechnical charges that detach the rockets from structural members of the spacecraft to which the rockets are mated, and hardware and associated software that interface with flight system avionics to trigger charges at during a flight.

### Claim 23 (depends on 22)

The system of claim 22, wherein each rocket further comprises: a casing with associated structural members and interfaces that aggregate the subcomponents of the rocket into a single component, wherein the casing, via its associated structural members and interfaces, is connected with other components as required by the final spacecraft assembly.

### Claim 24 (depends on 1)

The system of claim 1, wherein each RCS comprises monopropellent comprising concentrated hydrogen peroxide, and the catalyst comprises a Tungsten mesh.

### Claim 25 (depends on 1)

The system of claim 1, wherein each RCS module further comprises hardware and associated software configured to monitor and control sensors and actuators that manage an oxidizer flow and proper temperature and pressure of an oxidizer within a tank.

### Claim 26 (depends on 1)

The system of claim 1, wherein the payload compartment comprises a payload compartment bulkhead; structural members to support composite panels enclosing the payload compartment; apparatus configured to secure and deploy payload components; a system of sensors, actuators, hardware and associated software configured to monitor a state of the payload compartment, a payload, and to control jettisoning of said composite panels at an appropriate stage of a flight profile.

### Claim 27 (depends on 26)

The system of claim 26, wherein the payload compartment bulkhead is configured as a means by which a propulsion module transfers motive force to the payload; as a means by which an apparatus that secures and deploys the payload components is secured to the spacecraft and interfaced to the spacecraft avionics; and as a platform from which payload components, upon achieving orbit, are placed into an initial phase of their orbital insertion profile.

### Claim 28 (depends on 1)

The system of claim 1, wherein monitoring and control of the spacecraft, including a payload, is managed by hardware and associated software comprising a top-level avionics infrastructure for the spacecraft, said infrastructure interfacing with control systems of all spacecraft sub-components.

### Claim 29 (depends on 28)

The system of claim 28, wherein said infrastructure accepts operational directives for the spacecraft and coordinates activity of systems to realize and apply a directive, and compiles and presents all operational status for all spacecraft systems.

### Claim 30 (depends on 1)

The system of claim 1, further comprising a physical interface that mates said spacecraft to said carrier aircraft, supports said spacecraft during takeoff and flight to a launch point, and deploys said spacecraft at launch.

### Claim 31 (depends on 30)

The system of claim 30, wherein said physical interface attaches to said carrier aircraft by a set of hard points bound to load-bearing structural members of said carrier aircraft, said hard points being positioned to enforce stability during takeoff and flight.

### Claim 32 (depends on 31)

The system of claim 31, wherein said physical interface includes a decoupling apparatus where said spacecraft connects with the interface such that, at the time of launch, the interface releases the connection with all hard points on said spacecraft simultaneously.

### Claim 33 (depends on 3)

The system of claim 3, wherein the flight operations control system comprises avionics hardware and associated software configured to monitor the payload, and to monitor and control said spacecraft from the time it is mated to said carrier aircraft until control is transferred to the ground-based mission control system; communications apparatus; and power supply and conditioning apparatus.

### Claim 34 (depends on 3)

The system of claim 3, wherein the ground-based mission control system comprises hardware and associated software configured to monitor and control the payload, to monitor and control said spacecraft over its operational lifetime; communications apparatus; and power supply and conditioning apparatus.