# US 11,077,811 B2 · Grille reinforcement

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- Number: US 11,077,811 B2
- Document ID: US11077811B2
- Status: Granted
- Kind: B2
- Application number: 16/241,433
- Filed: 2019-01-07
- Published: 2019-11-28
- Granted: 2021-08-03
- Earliest claimed: 2018-05-25
- Assignees: Ford Global Technologies, LLC
- Applicants: Ford Global Technologies, LLC
- Inventors: Mohammed Shenaq; Sudip Sankar Bhattacharjee; Mustafa Ahmed; Neil Clarke; Richard Lisowski
- Web page: https://patentgrep.com/patent/US11077811B2

## CPC

- B60R 19/12: vertically spaced
- B60R 19/52: Radiator or grille guards {; Radiator grilles (cooling aspects B60K11/08)}
- B60R 21/34: Protecting non-occupants of a vehicle, e.g. pedestrians {(B60R19/02 takes precedence)}
- B60R 2019/527: {integral with bumpers}
- B60R: VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR

## Abstract

A front-end structure includes a front-end support and a grille fixed relative to the front-end support. Two brackets are disposed between the front-end support and the grille. The two brackets are spaced from each other along a cross-vehicle axis. Each of the two brackets has two legs. Each of the legs extends from the front-end support toward the grille. Two bars are spaced from each other and are spaced from the front-end support. The bars are elongated along the cross-vehicle axis from one of the brackets to the other of the brackets.

## Claims

### Claim 1

A front-end structure comprising:
a front-end support;
a grille fixed relative to the front-end support;
two brackets disposed between the front-end support and the grille and spaced from each other along a cross-vehicle axis, the two brackets each having two legs extending from the front-end support toward the grille; and
two bars spaced from each other and the front-end support, the bars elongated along the cross-vehicle axis from one bracket to the other bracket.

### Claim 2 (depends on 1)

The front-end structure of claim 1, further comprising a vehicle frame supporting the front-end support.

### Claim 3 (depends on 1)

The front-end structure of claim 1, wherein the grille is supported by the front-end support.

### Claim 4 (depends on 1)

The front-end structure of claim 1, wherein the bars are spaced from the front-end support in a vehicle-longitudinal axis perpendicular to the cross-vehicle axis, and further comprising a bumper below the bars and substantially aligned with the bars along the vehicle-longitudinal axis.

### Claim 5 (depends on 4)

The front-end structure of claim 4, further comprising a vehicle frame, and the bumper is attached to the vehicle frame.

### Claim 6 (depends on 1)

The front-end structure of claim 1, further comprising a radiator, the front-end support being between the radiator and the grille.

### Claim 7 (depends on 6)

The front-end structure of claim 6, further comprising an active grille shutter between the radiator and the grille.

### Claim 8 (depends on 1)

The front-end structure of claim 1, wherein both legs of both brackets are attached to the front-end support.

### Claim 9 (depends on 1)

The front-end structure of claim 1, wherein both of the bars are attached to both of the brackets.

### Claim 10 (depends on 1)

The front-end structure of claim 1, wherein the grille includes cavities receiving the bars.

### Claim 11 (depends on 1)

The front-end structure of claim 1, wherein the grille is overmolded to the bars.

### Claim 12 (depends on 1)

The front-end structure of claim 1, further comprising a grille reinforcement including the two bars and a support overmolded to the bars.

### Claim 13 (depends on 12)

The front-end structure of claim 12, wherein the bars have an open shape in cross section normal to the cross-vehicle axis.

### Claim 14 (depends on 13)

The front-end structure of claim 13, wherein the support includes ribs disposed in the opening of the bars, the ribs spaced along the cross-vehicle axis.

### Claim 15 (depends on 12)

The front-end structure of claim 12, further comprising an active grille shutter between a radiator and the grille, wherein the grille reinforcement and the brackets are overmolded with the active grille shutter.

### Claim 16 (depends on 1)

The front-end structure of claim 1, wherein both bars and both brackets are rigid relative to a leg form during a pedestrian protection impact test.

### Claim 17 (depends on 1)

The front-end structure of claim 1, wherein the two bars are parallel to each other.

### Claim 18 (depends on 1)

The front-end structure of claim 1, further comprising a vehicle frame and a vehicle body, the vehicle body including two rails each including an upper portion elongated along a vehicle-longitudinal axis and each including a lower portion extending from the upper portion to the vehicle frame, the front-end support being attached to the lower portions.

### Claim 19 (depends on 18)

The front-end structure of claim 18, wherein the front-end support includes a lower portion abutting the lower portions of the two rails and includes arms abutting the upper portions and elongated along the vehicle-longitudinal axis.

### Claim 20 (depends on 19)

The front-end structure of claim 19, wherein the lower portion of the front-end support is attached to the vehicle frame.
