# US 11,077,626 B2 · Compression roller device

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- Number: US 11,077,626 B2
- Document ID: US11077626B2
- Status: Granted
- Kind: B2
- Application number: 15/860,793
- Filed: 2018-01-03
- Published: 2019-04-11
- Granted: 2021-08-03
- Earliest claimed: 2017-10-06
- Assignees: Huber Engineered Woods LLC
- Applicants: Huber Engineered Woods LLC
- Inventors: Michael John Oates; Bradley Karel Halley; Joseph Pruitt; Reuben C. Rudisill; Blake Edward Gordon; Jose Manuel Gamboa Mata
- Web page: https://patentgrep.com/patent/US11077626B2

## CPC

- B29C 66/306: {Applying a mark during joining}
- B29C 65/526: {by printing or by transfer from the surfaces of elements carrying the adhesive, e.g. using brushes, pads, rollers, stencils or silk screens}
- B29C 65/80: Rotatable transfer means {for loading or unloading purposes, i.e. turret transfer means (B29C65/7879 takes precedence; in-line machines using carriers, provided with holding means, said carriers moving in a closed path B29C65/7867; in-line machines using conveyor belts or conveyor chains B29C65/787)}
- B29C 66/01: {General aspects dealing with the joint area or with the area to be joined (B29C65/76, B29C65/82 take precedence)}
- C09J 7/38: Pressure-sensitive adhesives [PSA]
- E04F 21/1657: {for applying tape to joints, e.g. drywall taper tools}
- F16B 11/006: {by gluing (gluing of plastics material B29C65/48)}
- B29C 66/8362: {Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined}
- B29C 66/861: {Hand-held tools}
- B29L 2031/10: Building elements, e.g. bricks, blocks, tiles, panels, posts, beams {(frameless domes B29L2025/00, doors B29L2031/724)}
- B30B 11/18: using profiled rollers
- C09J 2301/302: the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
- Y10T 156/1788: Work traversing type and/or means applying work to wall or static structure
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- C09J: ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES (preparation of glue or gelatine C09H)
- E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B)
- F16B: DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING (couplings for transmitting rotation F16D)
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B30B: PRESSES IN GENERAL (producing ultra-high pressure or ultra-high pressure and high temperature to effect modifications of a substance, e.g. for making artificial diamonds B01J3/00 ){(compressing means for refuse receptacles B65F1/1405)}
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

A compression roller device includes markers on roller heads for pressure-rolling over a substrate to form visual indicia that the substrate has been properly pressure-rolled. In example embodiments, there are two roller heads that each have a set of markers and that are spaced-apart with a handle center-mounted between them. In this way, the roller heads have free/unobstructed outer/opposite edges so they can be positioned closely against an obstructing surface or element for rolling substrates in tight spots with limited clearance. Also, the recess defined between the inner/facing edges of the roller heads provides clearance for rolling over any protruding fasteners securing the substrate in place. Further, the spaced-apart marker sets provide for marking the visual indicia on both sides of a seam/joint between two adjacent panels in a panel-and-tape system to show that both longitudinal side portions of the tape have been pressure-rolled.

## Claims

### Claim 1

A compression roller device for use in building construction to compress an adhesive tape that overlaps edge portions of adjacent coplanar panels and covers a seam therebetween, the roller device comprising:
a handle having a proximal end portion with a user grip and a distal end portion opposite the proximal end portion; and
a roller assembly attached to the handle distal-end portion and including two roller heads each having one or more respective stamp markers, wherein the roller heads are axially aligned and spaced apart with the handle distal-end portion positioned therebetween and with the roller heads rotationally mounted to opposite sides of the handle distal-end portion,
wherein the stamp markers on the two roller heads are spaced apart laterally so that the respective markers can be positioned over the respective edge portions of the adjacent coplanar panels but not over the seam between the panels, wherein the stamp markers are spaced apart by a width of about 2.75 inches to about 3.25 inches,
wherein the roller heads each have an outer contacting surface beyond which the stamp markers extend and that is more resilient than the stamp markers so that the outer contacting surface resiliently deflects to contact and compress the tape whether the tape and the underlying panel edge portions are flat or not, but the stamp markers do not resiliently deflect and instead they mark the tape with visual indicia during compression-rolling use in a single step, wherein the stamp markers are configured to form the visual indicia as indentation marks pressed into the tape but not to puncture the tape,
wherein in compression-rolling use the two roller heads compression-adhere the tape to the edge portions of the adjacent coplanar panels to seal the seam therebetween and the stamp markers on the two roller heads form two spaced-apart series of the visual indicia on the tape with the visual indicia positioned on both sides of the seam between the panels and with the visual indicia being visually discernable for determining that the tape has been properly compression-rolled on and adhered to both edge portions of the adjacent panels to seal the seam therebetween.

### Claim 2 (depends on 1)

The compression roller device of claim 1, wherein the tape has a thickness, and wherein in compression-rolling use the stamp markers extend radially outward beyond the roller heads by a height that is less than or substantially equal to the thickness of the tape.

### Claim 3 (depends on 1)

The compression roller device of claim 1, wherein the stamp markers are configured to form the visual indicia so that they are readily visually discernable to the naked eye in typical daylight conditions, with the visual indicia having a shape conforming to a shape of the stamp markers.

### Claim 4 (depends on 3)

The compression roller device of claim 3, wherein the stamp markers each include two or more linear portions that are angled relative to each other, an outer surface and an extension surface that are angled relative to each other, or both.

### Claim 5 (depends on 1)

The compression roller device of claim 1, wherein the tape material has a width, wherein the stamp markers are laterally spaced apart by a width that is less than the tape width, and the spaced-apart stamp markers are positioned axially/laterally inward from outer opposite ends of the roller heads.

### Claim 6 (depends on 1)

The compression roller device of claim 1, wherein a recess is formed between the two spaced-apart roller heads and the handle distal portion for clearance so that the recess can receive any protruding fasteners underlying the tape as the roller heads compression-roll over laterally outward longitudinal portions of the tape.

### Claim 7 (depends on 1)

The compression roller device of claim 1, wherein the outer contacting surfaces of the roller heads are made of a plastic material and the markers are made of a metal material.

### Claim 8 (depends on 1)

The compression roller device of claim 1, wherein the stamp markers extend radially outward beyond the roller surface by no more than about 0.012 inch.

### Claim 9

A compression roller device for use in building construction to compress an adhesive tape that overlaps edge portions of adjacent coplanar panels and covers a seam therebetween, the roller device comprising:
a handle having a proximal end portion with a user grip and a distal end portion opposite the proximal end portion; and
a roller assembly attached to the handle distal-end portion and including two roller heads each having one or more respective stamp markers, wherein the roller heads are axially aligned and spaced apart with the handle distal-end portion positioned therebetween and with the roller heads rotationally mounted to opposite sides of the handle distal-end portion,
wherein the stamp markers on the two roller heads are spaced apart laterally so that the respective markers can be positioned over the respective edge portions of the adjacent coplanar panels but not over the seam between the panels,
wherein the roller heads each have an outer contacting surface beyond which the stamp markers extend and that is more resilient than the stamp markers so that the outer contacting surface resiliently deflects to contact and compress the tape whether the tape and the underlying panel edge portions are flat or not, but the stamp markers do not resiliently deflect and instead they mark the tape with visual indicia during compression-rolling use in a single step,
wherein the stamp markers are configured to form the visual indicia as indentation marks pressed into the tape but not to puncture the tape,
wherein at least one of the roller assemblies includes at least one marking ring mounted to at least one of the roller heads, wherein at least one of the stamp markers extends from the marking ring, and wherein the marking ring has a radius that is less than a radius of the roller head,
wherein in compression-rolling use the two roller heads compression-adhere the tape to the edge portions of the adjacent coplanar panels to seal the seam therebetween and the stamp markers on the two roller heads form two spaced-apart series of the visual indicia on the tape with the visual indicia positioned on both sides of the seam between the panels and with the visual indicia being visually discemable for determining that the tape has been properly compression-rolled on and adhered to both edge portions of the adjacent panels to seal the seam therebetween.

### Claim 10 (depends on 9)

The compression roller device of claim 9, wherein the radius of the roller head is less than a radius of the marker.

### Claim 11

A compression roller device for use in building construction to compress an adhesive sheet-like material overlapping with at least edge portions of adjacent building-construction panels and covering a seam therebetween, the panels secured to frame members by building-construction fasteners, the roller device comprising:
a handle having a proximal end portion with a user grip and a distal end portion opposite the proximal end portion; and
a roller assembly including two roller heads that are axially aligned so that they both compress the sheet-like material at the same time to adhere the sheet-like material to the adjacent panels,
wherein the two roller heads are spaced apart with the handle distal-end portion positioned therebetween and with the roller heads rotationally mounted to opposite sides of the handle distal-end portion leaving outer opposite ends of the roller heads free of any handle-mounting element, wherein a recess is formed between the two spaced-apart roller heads and the handle distal-end portion for clearance with the recess having a width of about 0.5 inches to about 1.0 inch to provide lateral clearance so that the recess can receive any protruding ones of the building-construction fasteners that are installed in the edge portions of the adjacent panels, laterally offset from edges of the panels forming the seam, and underlying the sheet-like material as the two roller heads simultaneously contact and compression-roll over the sheet-like material with the recess passing over the building-construction fasteners at the panel edge portions and passing over the seam between the panels, and
wherein the two roller heads each include one or more respective markers, wherein the roller heads each have an outer contacting surface beyond which the markers extend and that is more resilient than the markers so that the outer contacting surface resiliently deflects to contact and compress the sheet-like material whether the sheet-like material is flat or not, but the markers do not resiliently deflect and instead they mark the sheet-like material with the visual indicia during compression-rolling use in a single step,
wherein in compression-rolling use the markers on the two roller heads form two series of spaced-apart visual indicia on the sheet-like material with the visual indicia on both sides of the seam between the panels and with the visual indicia being visually discernable for determining that the sheet-like material has been properly compression-rolled on and adhered to both edge portions of the adjacent panels.

### Claim 12 (depends on 11)

The compression roller device of claim 11, wherein the markers are provided by stamp elements and the visual indicia formed thereby are indentation marks pressed into the sheet-like material.

### Claim 13 (depends on 12)

The compression roller device of claim 12, wherein the sheet-like material has a thickness, wherein the stamp-element markers are configured so that, in compression-rolling use, they form the indentation-mark indicia in the sheet-like material but do not penetrate the sheet-like material.

### Claim 14 (depends on 13)

The compression roller device of claim 13, wherein in compression-rolling use the stamp-element markers extend radially outward beyond the roller heads by a height that is less than or substantially equal to the thickness of the sheet-like material.

### Claim 15 (depends on 12)

The compression roller device of claim 12 wherein the markers are configured to form the visual indicia so that they are readily visually discernable, wherein the stamp-element markers each include two or more linear portions that are angled relative to each other, an outer surface and an extension surface that are angled relative to each other, or both.

### Claim 16 (depends on 11)

The compression roller device of claim 11, wherein the sheet-like material is construction tape used in panel-and-tape systems and having a width, wherein the markers are spaced apart by a width that is less than the sheet-like material width, and the spaced-apart markers are positioned axially/laterally inward from outer opposite ends of the roller heads.

### Claim 17 (depends on 16)

The compression roller device of claim 16, wherein the markers are spaced apart by a width of about 2.75 inches to about 3.25 inches.

### Claim 18

A compression roller device for use with a sheet-like material, the roller device comprising:
a handle having a proximal end portion with a user grip and a distal end portion opposite the proximal end portion; and
a roller assembly including two roller heads each having a marking ring and one or more respective stamp markers, with the marking ring mounted to the roller head, with at least one of the stamp markers extending from the marking ring, and with the marking ring having a radius that is less than a radius of the roller head, which is less than a radius of the marker, wherein the roller heads are axially aligned and spaced apart with the handle distal-end portion positioned therebetween and with the roller heads rotationally mounted to opposite sides of the handle distal-end portion, and wherein in compression-rolling use the markers form visual indicia on the sheet-like material that are visually discernable for determining that the sheet-like material has been properly compression-rolled.

### Claim 19

A compression roller device for use in building construction to compress an adhesive tape that overlaps edge portions of adjacent coplanar panels and covers a seam therebetween, the roller device comprising;
a handle having a proximal end portion with a user grip and a distal end portion opposite the proximal end portion; and
a roller assembly attached to the handle distal-end portion and including two roller heads each having one or more respective stamp markers, wherein the roller heads are axially aligned and spaced apart with the handle distal-end portion positioned therebetween and with the roller heads rationally mounted to opposite sides of the handle distal-end portion, wherein recess is formed between the two spaced-apart roller heads and the handle distal-end portion to provide lateral clearance so that the recess can receive any protruding ones of the building-construction fasteners that are installed in the edge portions of the adjacent panels, wherein the recess between the spaced-apart rollers has a width of about 0.5 inches to about 1.0 inches,
wherein the stamp markers on the two roller heads are spaced apart laterally so that the respective markers can be positioned over the respective edge portions of the adjacent coplanar panels but not over the seam between the panels,
wherein the roller heads each have an outer contacting surface beyond which the stamp markers extend and that is more resilient than the stamp markers so that the outer contacting surface resiliently deflects to contact and compress the tape whether the tape and the underlying panel edge portions are flat or not, but the stamp markers do not resiliently deflect and instead they mark the tape with visual indicia during compression-rolling use in a single step, wherein the stamp markers are configured to form the visual indicia as indentation marks pressed into the tape but not to puncture the tape,
wherein in compression-rolling use the two roller heads compression-adhere the tape to the edge portions of the adjacent coplanar panels to seal the seam therebetween and the stamp markers on the two roller heads form two spaced-apart series of the visual indicia on the tape with the visual indicia positioned on both sidess of the seam between the panels and with the visual indicia being visually discemable for determining that the tape has been properly compression-rolled on and adhered to both edge portions of the adjacent panels to seal the seam therebetween.

### Claim 20 (depends on 19)

The compression roller device of claim 19, wherein the markers are spaced apart by a width of about 2.75 inches to about 3.25 inches.
