# US 11,077,507 B1 · Dust collection systems and attachments for circular saws

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- Number: US 11,077,507 B1
- Document ID: US11077507B1
- Status: Granted
- Kind: B1
- Application number: 16/505,866
- Filed: 2019-07-09
- Granted: 2021-08-03
- Earliest claimed: 2018-07-09
- Applicants: Russell Matson; Warren Matson
- Inventors: Russell Matson; Warren Matson
- Web page: https://patentgrep.com/patent/US11077507B1

## CPC

- B23D 59/0064: {by suction}
- B23D 45/16: Hand-held sawing devices with circular saw blades
- B27G 19/04: for manually-operated power-driven circular saws
- B23D 47/126: {Angle drives}
- B27B 9/02: Arrangements for adjusting the cutting depth or the amount of tilting
- B23D: PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR (making toothed gears or the like B23F; cutting metal by applying heat locally B23K; arrangements for copying or controlling B23Q)
- B27G: ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS (tools for grinding B24D; sawing tools B27B33/00; tools for slotting or mortising machines B27F5/02; tools for the manufacture of wood shavings, chips, powder or the like B27L11/00); SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27B: SAWS FOR WOOD OR SIMILAR MATERIAL; COMPONENTS OR ACCESSORIES THEREFOR (saws specially adapted for pruning or debranching A01G3/08; sawing apparatus specially adapted for felling trees A01G23/091; features not restricted to a particular type of wood saw B23D, e.g. attaching saw blades B23D51/00; machine tool frames, beds, pillars or like members, in general B23Q1/01)

## Abstract

A dust collection system for a circular saw may include an attachment. A fixed blade guard may define an exhaust port for removing debris drawn into the fixed blade guard. An attachment may be positioned adjacent to a fixed blade guard in fluid communication with an interior of the fixed blade guard through an aperture, where the attachment defines an exhaust port. An exhaust port can extend into fluid communication with a cavity formed by a protrusion, where the cavity has an expanded interior volume extending from and adjacent to the exhaust port. A channel defined by a connection configured for connecting to a vacuum source is in fluid communication with the expanded interior volume of the cavity through the exhaust port for pulling debris from within the fixed blade guard into the cavity and through the exhaust port and the channel toward the vacuum source.

## Claims

### Claim 1

A dust collection system for a worm-drive circular saw, the dust collection system comprising:
an attachment for a fixed blade guard of the worm-drive circular saw, the attachment configured to be positioned adjacent to the fixed blade guard in fluid communication with an interior of the fixed blade guard through an aperture defined through the fixed blade guard, the attachment including
a mounting base having a top surface and a bottom surface attachable to the fixed blade guard, the mounting base having opposing first and second ends, the bottom surface having an arcuate profile configured to be at least generally aligned with a top profile of the fixed blade guard, the mounting base including a side surface extending generally perpendicularly with respect to the arcuate profile along a longitudinal axis of the mounting base and between the opposing first and second ends, the mounting base defining an exhaust port for removing debris drawn into the fixed blade guard, the exhaust port extending through the side of the mounting base and into fluid communication with a cavity defined by the mounting base, the cavity extending between the opposing first and second ends and along the longitudinal axis of the mounting base, the cavity formed by a protrusion of the arcuate profile, the cavity having an expanded interior volume extending from and adjacent to the exhaust port, and
a channel in fluid communication with the expanded interior volume of the cavity through the exhaust port, the channel extending from the side surface at least generally perpendicular to the longitudinal axis of the mounting base, the channel defined by a connection configured for connecting to a vacuum source for pulling debris from within the fixed blade guard into the cavity and through the exhaust port and the channel toward the vacuum source; and
a blade guard extender disposed at an end of the fixed blade guard and configured to extend the interior of the fixed blade guard in a direction away from the attachment to enhance the pulling of the debris from within the fixed blade guard into the cavity of the attachment.

### Claim 2 (depends on 1)

The dust collection system as recited in claim 1, wherein the connection is configured for connecting to a tube of the vacuum source.

### Claim 3 (depends on 1)

The dust collection system as recited in claim 1, wherein the protrusion has a rounded profile configured to minimize obstruction of an operator's vision when using the worm-drive circular saw.

### Claim 4 (depends on 1)

The dust collection system as recited in claim 1, wherein the expanded interior volume adjacent to the exhaust port is configured to extend in a direction away from a front of the worm-drive circular saw.

### Claim 5 (depends on 1)

The dust collection system as recited in claim 1, wherein the attachment comprises tabs for receiving mounting hardware to connect the attachment to the fixed blade guard.

### Claim 6 (depends on 1)

The dust collection system as recited in claim 1, wherein a transitional profile between the arcuate profile and the side of the mounting base is curved.

### Claim 7 (depends on 1)

The dust collection system as recited in claim 1, wherein the blade guard extender is formed of a flexible material.

### Claim 8

An attachment for a fixed blade guard of a worm-drive circular saw, the attachment configured to be positioned adjacent to the fixed blade guard in fluid communication with an interior of the fixed blade guard through an aperture defined through the fixed blade guard, the attachment comprising:
a mounting base having a top surface and a bottom surface attachable to the fixed blade guard, the mounting base having opposing first and second ends, the bottom surface having an arcuate profile configured to be at least generally aligned with a top profile of the fixed blade guard of the worm drive circular saw, the mounting base including a side surface extending generally perpendicularly with respect to the arcuate profile along a longitudinal axis of the mounting base and between the opposing first and second ends, the mounting base defining an exhaust port for removing debris drawn into the fixed blade guard, the exhaust port extending through the side of the mounting base and into fluid communication with a cavity defined by the mounting base, the cavity extending between the opposing first and second ends and along the longitudinal axis of the mounting base, the cavity formed by a protrusion of the arcuate profile, the cavity having an expanded interior volume extending from and adjacent to the exhaust port; and
a channel in fluid communication with the expanded interior volume of the cavity through the exhaust port, the channel extending from the side surface at least generally perpendicular to the longitudinal axis of the mounting base, the channel defined by a connection configured for connecting to a vacuum source for pulling debris from within the fixed blade guard into the cavity and through the exhaust port and the channel toward the vacuum source.

### Claim 9 (depends on 8)

The attachment as recited in claim 8, wherein the connection is configured for connecting to a tube of the vacuum source.

### Claim 10 (depends on 8)

The attachment as recited in claim 8, wherein the protrusion has a rounded profile configured to minimize obstruction of an operator's vision when using the worm-drive circular saw.

### Claim 11 (depends on 8)

The attachment as recited in claim 8, wherein the expanded interior volume adjacent to the exhaust port is configured to extend in a direction away from a front of the worm-drive circular saw.

### Claim 12 (depends on 8)

The attachment as recited in claim 8, wherein the attachment comprises tabs for receiving mounting hardware to connect the attachment to the fixed blade guard.

### Claim 13 (depends on 8)

The attachment as recited in claim 8, wherein a transitional profile between the arcuate profile and the side of the mounting base is curved.