# US 11,076,900 B2 · Bone repair system, kit and method

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- Number: US 11,076,900 B2
- Document ID: US11076900B2
- Status: Granted
- Kind: B2
- Application number: 16/261,031
- Filed: 2019-01-29
- Published: 2019-05-23
- Granted: 2021-08-03
- Earliest claimed: 2013-03-15
- Assignees: The Penn State Research Foundation
- Applicants: The Penn State Research Foundation; Barry M. Fell
- Inventors: Christopher A. Campbell; Christoph A. Roth; Bryan Griffiths; Mark Grady; Barry M. Fell; Peter W. Dillon; Donald R. Mackay; Randy S. Haluck
- Web page: https://patentgrep.com/patent/US11076900B2

## CPC

- A61B 17/809: {with bone-penetrating elements, e.g. blades or prongs (bone staples A61B17/0642; intramedullary nails with a plate at an end A61B17/7233)}
- A61B 17/1615: {Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material}
- A61B 17/17: Guides {or aligning means} for drills {, mills, pins or wires}
- A61B 17/1728: {for holes for bone plates or plate screws}
- A61B 17/683: {comprising bone transfixation elements, e.g. bolt with a distal cooperating element such as a nut}
- A61B 17/8042: {the additional component being a cover over the screw head}
- A61B 17/8052: {immobilised relative to screws by interlocking form of the heads and plate holes, e.g. conical or threaded}
- A61B 17/8076: {for the ribs or the sternum}
- A61B 17/808: {Instruments for holding or positioning bone plates, or for adjusting screw-to-plate locking mechanisms}
- A61B 17/86: Pins or screws {or threaded wires; nuts therefor (A61B17/72 take precedence)}
- A61B 17/8625: {Shanks, i.e. parts contacting bone tissue}
- A61B 17/8665: {Nuts}
- A61B 17/8861: {Apparatus for manipulating flexible wires or straps (devices for inserting Kirschner wires A61B17/1697)}
- A61B 17/8872: {Instruments for putting said fixation devices against or away from the bone (A61B17/7074, A61B17/808 take precedence)}
- A61B 17/8886: {holding the screw head}
- A61B 17/8897: {Guide wires or guide pins}
- A61B 90/92: coded with colour
- A61B 17/1792: {for the ribs}
- A61B 2017/867: {with integral locking or clamping means}
- A61B 2090/062: {penetration depth}
- A61B: DIAGNOSIS; SURGERY; IDENTIFICATION (usefulness limited to only animals A61D)

## Abstract

A bone repair system, kit and method for percutaneous repair of a bone segment containing a first bone segment and a second bone segment in a patient, each bone segment having a drill hole. The system comprises a longitudinal member configured to contact the first bone segment and the second bone segment and having at least one opening and cleats on the side adapted to contact the first bone segment and the second bone segment; a first fastener assembly configured to be disposed through the opening of the longitudinal member to hold the longitudinal member in place through the opening and the hole in the first bone segment; and a second fastener assembly configured to be disposed through the opening of the longitudinal member to hold the longitudinal member in place through the opening and the hole in the second bone segment.

## Claims

### Claim 1

A method of percutaneously fixing a first bone segment to a second bone segment in a body of a patient, comprising:
drilling a first hole through the first bone segment and a second hole through the second bone segment;
feeding a first guide tube through the first hole and a second guide tube through the second hole, each guide tube having a proximal end and a distal end;
withdrawing the first and second guide tube distal ends from the body while the first and second guide tube proximal ends have not passed through the first and second bone segments respectively;
feeding a first tether through the first guide tube and a second tether through the second guide tube, each tether having a proximal end and a distal end;
withdrawing the first and second tether distal ends from the body while the first and second tether proximal ends have not passed through the first and second bone segments respectively;
removing the guide tubes from the body while keeping the first and second tethers in the body;
passing a longitudinal member having at least one opening and cleats on a side for contacting the first bone segment and the second bone segment onto the first and second tether distal ends;
pulling the longitudinal member into engagement with the first and second bone segments guided by the first and second tethers; and
securing the longitudinal member to the first bone segment with a first fastener assembly through the first hole and the opening in the longitudinal member and to the second bone segment with a second fastener assembly through the second hole and the opening in the longitudinal member to fix the first bone segment to the second bone segment.

### Claim 2 (depends on 1)

The method of claim 1, wherein the longitudinal member comprises a first opening and a second opening, and wherein the step of passing the longitudinal member onto the first and second tether distal ends comprises passing the first tether distal end through the first opening and the second tether distal end through the second opening.

### Claim 3 (depends on 2)

The method of claim 2, further comprising the step of preassembling the longitudinal member with the first and second tethers such that the first and second tethers pass therethrough prior to feeding the first and second tethers through the first and second guide tubes, respectively.

### Claim 4 (depends on 2)

The method of claim 2, further comprising tightening the first fastener assembly and the second fastener assembly so that the cleats on the longitudinal member dig into the first bone segment and the second bone segment.

### Claim 5 (depends on 2)

The method according to claim 2, wherein the first bone segment and the second bone segment are rib bone segments.

### Claim 6 (depends on 2)

The method according to claim 2, further comprising making a percutaneous incision above the first bone segment and the second bone segment.

### Claim 7 (depends on 2)

The method according to claim 2, further comprising making a first percutaneous incision above the first bone segment and a second percutaneous incision above the second bone segment, wherein an incision template is used to align the location of the first and second percutaneous incisions.

### Claim 8 (depends on 7)

The method according to claim 7, further comprising making a port for withdrawing the distal ends of the first and second guide tubes from the body.

### Claim 9 (depends on 7)

The method according to claim 7, further comprising making a third percutaneous incision for withdrawing the distal ends of the first and second guide tubes from the body.

### Claim 10 (depends on 7)

The method of claim 7, further comprising using a first positioning forceps configured to receive a first drill bit guide to align a drill over the first bone segment, and using a second positioning forceps configured to receive a second drill bit guide to align the drill over the second bone segment.

### Claim 11 (depends on 10)

The method according to claim 10, further comprising using the first and second positioning forceps to align the drill over the first and second bone segments, respectively, such that the first hole and the second hole is generally centered over a width of the first bone segment and the second bone segment, respectively.

### Claim 12 (depends on 2)

The method according to claim 2, wherein the first fastener assembly includes a first inner fastener and a first outer fastener, and the second fastener assembly includes a second inner fastener and a second outer fastener.

### Claim 13 (depends on 12)

The method according to claim 12, further comprising the step of selecting the first outer fastener and the second outer fastener based upon the thickness of the first bone segment and the second bone segment respectively.

### Claim 14 (depends on 12)

The method according to claim 12, wherein the first outer fastener is a first locking cap and the second outer fastener is a second locking cap.

### Claim 15 (depends on 14)

The method of claim 14, wherein the first inner fastener is a first pivoting locking post and the second inner fastener is a second pivoting locking post, and wherein the longitudinal member has slots adapted to receive the first and second pivoting locking posts.

### Claim 16 (depends on 15)

The method of claim 15, further comprising the step of pulling the longitudinal member into the body towards the first and second bone segments, wherein the first and second pivoting locking posts are collapsed into the longitudinal member as the longitudinal member moves through the body towards the first and second bone segments.

### Claim 17 (depends on 16)

The method of claim 16, wherein the first locking cap is shaped so as to be turnable by an external drive and the second locking cap is shaped so as to be turnable by an external drive.

### Claim 18 (depends on 17)

The method of claim 17, further comprising the step of tightening the first and second locking caps with an external drive, wherein the external drive has a longitudinal channel for passing a tether therethrough.

### Claim 19 (depends on 18)

The method of claim 18, wherein either the first and second locking caps or the first and second pivoting lock posts have lobed locking threads.

### Claim 20 (depends on 19)

The method of claim 19, further comprising the step of locking the first and second locking caps and the first and second pivoting locking posts via the lobed locking threads.

### Claim 21 (depends on 20)

The method of claim 20, wherein the first and second locking caps have cutouts spaced around the locking cap so as to grip and dig into an outer cortex of the respective bone segment and wherein the cutouts are of sufficient depth to resist each locking cap from being overtightened.