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US 11,072,565 B2Granted
Ceramic matrix composite structures with controlled microstructures fabricated using chemical vapor infiltration (CVI)
AssigneeGeneral Electric Company
InventorsJared Hogg Weaver, Gregory Scot Corman, Krishan Lal Luthra
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Abstract
According to a method set forth herein a plurality of preform plies having first and second preform plies can be associated together to define a preform. The preform can be subject to chemical vapor infiltration (CVI) processing to define a ceramic matrix composite (CMC) structure.
Claims23
A method comprising:
- associating a plurality of preform plies to define a preform, wherein a first preform ply and a second preform ply of the plurality of preform plies have different average pore sizes, the first preform ply having a first average pore size, the second preform ply having a second average pore size and wherein the second average pore size is greater than the first average pore size;
- and
- subjecting the preform to chemical vapor infiltration (CVI) to define a densified ceramic matrix composite (CMC) structures;
- wherein the preform comprises at least one of the following:
- a) a solid structure, wherein the plurality of preform plies includes a center preform ply, a first set of preform plies from the center preform ply to a preform ply defining a first outer surface of the preform having increasing average pore sizes, and a second set of preform plies from the center preform ply to a preform ply defining a second outer surface of the preform having increasing average pore sizes, or
- b) a hollow structure preform, wherein the plurality of preform plies of the preform define a sidewall of the hollow structure preform, wherein the plurality of preform plies includes a center preform ply, a first set of preform plies from the center preform ply to a preform ply defining an outer surface of the hollow structure preform having increasing average pore sizes, and a second set of preform plies from the center preform ply to a preform ply defining an inner surface of the hollow structure preform having decreasing average pore sizes, or
- c) the preform is a hollow structure preform, wherein the plurality of preform plies of the preform define a sidewall of the hollow structure preform, wherein a certain preform ply of the plurality of preform plies that defines an inner surface of the hollow structure preform has a smallest average pore size of the plurality of preform plies, and wherein preform plies of the plurality of preform plies in a succession of locations from a location of the certain preform ply to a location of a preform ply that defines an outer surface of the hollow structure preform have increasing average pore sizes.
4 more elements
A method comprising:
- associating a plurality of preform plies to define a preform, the plurality of preform plies including a center preform ply, a first outer surface preform ply, and a second outer surface preform ply;
- wherein the first outer surface preform ply has a first outer surface average pore size, the second outer surface preform ply has a second outer surface average pore size, and the center preform ply has a center average pore size;
- wherein both the first outer surface average pore size and the second outer surface average pore size are greater than the center average pore size;
- and
- subjecting the preform to chemical vapor infiltration (CVI) to define a densified ceramic matrix composite (CMC) structure;
- wherein the plurality of preform plies further includes
- a first set of preform plies extending from the center preform ply to the first outer surface preform ply;
- a second set of preform plies extending from the center preform ply to the second outer surface preform ply;
- wherein the first and second set of preform plies have increasing average pore sizes from the center preform ply.
6 more elements
Dependencies are inferred from the claim text.