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US 11,047,072 B2Granted
Woven fabric, a composition of the woven fabric and a weaving method thereof
AssigneeVishal Pacheriwala
InventorVishal Pacheriwala
Life of this patent
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Abstract
A woven fabric includes from 50 to 82 ends per inch warp yarns and from 300 to 1200 per inch polyester weft yarns. The woven fabric is made of polyester yarns having a denier of 10 to 60. The warp yarns are made of cotton yarn. The yarn count on the warp is within a range of 20-40 Ne.
Claims16
A woven textile fabric, comprising:
- cotton warp yarns within a predefined range of 50 to 82 ends per inch in the warp;
- and
- multi-filament polyester weft yarns within a predefined range of 300 to 1200 yarns per inch in the weft;
- wherein the warp-to-fill ratio is within a predefined range of 1:6 to 1:20;
- wherein the multi-filament polyester weft yarns are wound on a single-strand or multi-strand yarn package at an angle of between 15 and 30 degrees to enable simultaneous insertion of the multi-filament polyester weft yarns during a single pick insertion event of the pick insertion apparatus of the loom apparatus,
- wherein at least one single-strand yarn package or at least one multi-strand yarn package or a combination thereof is configured for the weft insertion during the single pick insertion event of the pick insertion apparatus of the loom apparatus,
- wherein the cotton warp yarns are placed substantially parallel in a reed apparatus of the loom apparatus during weaving by setting 1 yarn per dent in the reed apparatus of the loom apparatus,
- wherein the yarn count on the cotton warp is between 20-40 (Ne) count, and
- wherein a total thread count of the textile fabric is within a predefined range of 350 to 1250 per inch.
6 more elements
A method of forming woven textile fabric, comprising:
- forming cotton warp yarns within a predefined range of 50 to 82 ends per inch in the warp;
- and
- forming multi-filament polyester weft yarns within a predefined range of 300 to 1200 yarns per inch in the weft;
- wherein the warp-to-fill ratio is within a predefined range of 1:6 to 1:20;
- wherein at least one single-strand multi-filament polyester yarn package or at least one multi-strand multi-filament polyester yarn package or a combination thereof is configured for the weft insertion to enable inserting of the multi-filament polyester weft yarns during a single pick insertion event of the pick insertion apparatus of the loom apparatus,
- wherein the multi-filament polyester weft yarns is wound on the single-strand yarn package or the multi-strand yarn package at an angle of between 15 and 30 degrees to enable the simultaneous inserting of the multi-filament polyester weft yarns during the single pick insertion event of the pick insertion apparatus of the loom apparatus,
- wherein the pick insertion apparatus is configured to convey at least two multi-filament polyester weft yarns across the warp shed of the loom apparatus through a set of warp yarns in the single pick insertion event of the pick insertion apparatus of the loom apparatus,
- wherein the cotton warp yarns are placed substantially parallel in a reed apparatus of the loom apparatus during weaving by setting 1 yard per dent in the reed apparatus of the loom apparatus,
- wherein the fabric is weaved in form of a weave pattern wherein at least two multi-filament polyester weft yarns in the single pick insertion event are interlaced on the warp threads in an alternate order of 1 up and 1 down,
- wherein the yarn count on the cotton warp is between 20-40 (Ne) count, and
- wherein a total thread count of the textile fabric is within a predefined range of 350 to 1250 per inch.
8 more elements
A textile fabric weaving apparatus, comprising:
- At least one single-strand multi-filament polyester yarn package or at least one multi-strand multi-filament polyester yarn package or a combination thereof is configured for weft insertion;
- and
- a loom apparatus,
- wherein the loom apparatus comprises a pick insertion apparatus and a warp shed, wherein the loom apparatus is configured to:
- form 350 to 1250 threads per inch fine textile fabric;
- form cotton warp yams within a predefined range of 50 to 82 ends per inch in the warp, wherein the yarn count on the cotton warp is between 20-40 (Ne) count;
- and
- form multi-filament polyester weft yarns within a predefined range of 300 to 1200 yarns per inch in the weft;
- wherein the warp-to-fill ratio is within a predefined range of 1:6 to 1:20;
- wherein the pick insertion apparatus is configured to convey at least two multi-filament polyester weft yams across the warp shed of the loom apparatus through a set of warp yarns in the single pick insertion event of the pick insertion apparatus of the loom apparatus;
- and
- wherein the cotton warp yarns are placed substantially parallel in a reed apparatus of the loom apparatus during weaving by setting 1 yarn per dent in the reed apparatus of the loom apparatus.
9 more elements
Dependencies are inferred from the claim text.