I/O mesh architecture for an industrial automation system
AssigneeHoneywell International Inc.
InventorsPaul Francis McLaughlin, Christopher Paul Ladas, Angela Lee Lordi, James Michael Schreder, Stanley Robert Gorzelic
Life of this patent
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Abstract
An industrial automation system employing a mesh topology of input/output allows flexibility in pairing field devices and controllers though the I/O mesh. Field devices can be connected to the geographically closest I/O module channel without regard to the location of the necessary controller. Modular prefabrication and deployment of the I/O modules becomes less complex and less time consuming thereby reducing costs.
Claims18
An industrial automation system comprising:
- a plurality of input/output (I/O) interfaces, each I/O interface connected to a plurality of I/O modules, each I/O module comprising a plurality of channels, each channel connected to a field device and configured to receive signals from and transmit signals to the field device, wherein the plurality of channels of the I/O modules are connected in a mesh configuration to form an I/O mesh;
- a plurality of controllers, wherein each controller is configured to connect to and receive signals from and transmit signals to any one of the channels of each I/O modules of the mesh configuration,
- an I/O network communicatively connected between the plurality of controllers and the plurality I/O modules, at least one of the plurality of controllers transmitting control instructions to any one channel of the plurality of channels of any one of the plurality of I/O modules and the plurality of controllers receiving control information from any one channel of the plurality of channels of any one of the plurality of I/O modules, wherein each channel represents a datum of a process, each datum using a specific channel connected to a specific controller based on the plurality of channels of the I/O modules configured in the mesh configuration;
- and
- wherein at least one of the plurality of controllers receives control information from the I/O network and transmits control instructions through the I/O network, along any one of the connected channels to an associated field device.
An industrial automation system comprising:
- a plurality of input/output (I/O) interfaces connected in a mesh configuration, each I/O interface wirelessly connected to plurality of field devices and configured to receive inputs from and transmit outputs to the field devices, wherein the plurality of channels of the I/O modules are connected in the mesh configuration to form an I/O mesh;
- a plurality of controllers, wherein each controller is configured to connect to and receive inputs from and transmit outputs to any one of the field devices through the mesh configuration of I/O interfaces,
- an I/O network communicatively connected between the plurality of controllers and the plurality I/O modules, at least one of the plurality of controllers transmitting control instructions to any one channel of the plurality of channels of any one of the plurality of I/O modules and the plurality of controllers receiving control information from any one channel of the plurality of channels of any one of the plurality of I/O modules, wherein each channel represents a datum of a process, each datum using a specific channel connected to a specific controller based on the plurality of channels of the I/O modules configured in the mesh configuration;
- and
- wherein at least one of the plurality of controllers receives control information from the I/O network and transmits control instructions through the I/O network, along any one of the connected channels to an associated field device.
A method in an industrial automation system comprising:
- configuring a plurality of channels of a plurality of I/O modules in a mesh configuration to form an I/O mesh;
- communicating inputs from field devices of a plurality of field devices to corresponding channels of the plurality of input/output (I/O) modules;
- providing the inputs though the I/O mesh to a plurality of controllers, wherein the inputs are communicated to any of the controllers in the plurality of controllers;
- providing outputs from the plurality of controllers though the I/O mesh to the plurality of channels;
- wherein the outputs are communicated to any of the channels in the plurality of channels;
- communicating the outputs from the channels to the field devices,
- providing an I/O network communicatively connected between the plurality of controllers and the plurality I/O modules, at least one of the plurality of controllers transmitting control instructions to any one channel of the plurality of channels of any one of the plurality of I/O modules and the plurality of controllers receiving control information from any one channel of the plurality of channels of any one of the plurality of I/O modules wherein each channel represents a datum of a process, each datum using a specific channel connected to a specific controller based on the plurality of channels of the I/O modules configured in the mesh configuration;
- and
- wherein at least one of the plurality of controllers receives control information from the I/O network and transmits control instructions through the I/O network, along any one of the connected channels to an associated field device.
Dependencies are inferred from the claim text.