# US 11,029,631 B2 · Heating device, image processing apparatus, and method for manufacturing the heating unit

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- Number: US 11,029,631 B2
- Document ID: US11029631B2
- Status: Granted
- Kind: B2
- Application number: 16/880,930
- Filed: 2020-05-21
- Published: 2021-03-04
- Granted: 2021-06-08
- Earliest claimed: 2019-09-02
- Assignees: Toshiba Tec Kabushiki Kaisha
- Applicants: Toshiba Tec Kabushiki Kaisha
- Inventors: Ryota Saeki
- Web page: https://patentgrep.com/patent/US11029631B2

## CPC

- G03G 15/2053: {Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating}
- G03G 15/2042: {specially for the axial heat partition}
- G03G 2215/2035: the fixing nip having a stationary belt support member opposing a pressure member
- G03G: ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY

## Abstract

A heating device includes a cylindrical film, a heater arranged inside the cylindrical film and extending along a longitudinal direction of the cylindrical film, a heat conductor extending along the longitudinal direction, and a first grease layer between the heater and the heat conductor and having a consistency grade less than or equal to three.

## Claims

### Claim 1

A heating device, comprising:
a cylindrical film arranged to be rotated about an axis;
a heater having a first side facing an inner surface of the cylindrical film, wherein
the heater extends along a longitudinal direction parallel to the axis and comprises a plurality of heating elements arranged in a line along the longitudinal direction, and the heating elements include a center heating element and a pair of end heating elements that are independently controllable with respect to the center heating element;
a heat conductor on a second side of the heater opposite the first side, the heat conductor extending along the longitudinal direction; and
a first grease layer between the heat conductor and the second side of the heater and having a consistency grade less than or equal to three.

### Claim 2 (depends on 1)

The heating device according to claim 1, wherein the first grease layer does not contain a thermally conductive filler.

### Claim 3 (depends on 1)

The heating device according to claim 1, wherein the first grease layer has a thermal conductivity less than 1 W/m·K.

### Claim 4 (depends on 1)

The heating device according to claim 1, further comprising:
a second grease layer on the inner surface of the cylindrical film.

### Claim 5 (depends on 4)

The heating device according to claim 4, wherein the second grease layer comprises the same material as the first grease layer.

### Claim 6 (depends on 4)

The heating device according to claim 4, wherein one of the heating elements contacts the second grease layer.

### Claim 7 (depends on 1)

The heating device according to claim 1, further comprising:
a roller that forms a nip with the cylindrical film through which an object to be heated passes.

### Claim 8 (depends on 1)

The heating device according to claim 1, further comprising:
a first temperature sensor between the axis of the cylindrical film and the heat conductor.

### Claim 9 (depends on 1)

The heating device according to claim 1, wherein the first grease layer comprises a base oil that is fluorinated.

### Claim 10 (depends on 9)

The heating device according to claim 9, wherein
the first grease layer has a thermal conductivity less than 1 W/m·K, and
the first grease layer does not contain a thermally conductive filler.

### Claim 11

An image processing apparatus, comprising:
a heating device including:
a cylindrical film arranged to be rotated about an axis,
a heater having a first side facing an inner surface of the cylindrical film, wherein
the heater extends along a longitudinal direction parallel to the axis and comprises a plurality of heating elements arranged in a line along the longitudinal direction, and the heating elements include a center heating element and a pair of end heating elements;
a heat conductor on a second side of the heater opposite the first side, the heat conductor extending along the longitudinal direction, and
a first grease layer between the heat conductor and the second side of the heater and having a consistency grade less than or equal to three; and
a controller configured to control the heating device for an image processing operation, wherein
the controller controls the pair of end heating elements independently with respect to the center heating element.

### Claim 12 (depends on 11)

The image processing apparatus according to claim 11, wherein the first grease layer does not contain a thermally conductive filler.

### Claim 13 (depends on 11)

The image processing apparatus according to claim 11, wherein the first grease layer has a thermal conductivity less than 1 W/m·K.

### Claim 14 (depends on 11)

The image processing apparatus according to claim 11, wherein the heating device further includes a second grease layer on the inner surface of the cylindrical film.

### Claim 15 (depends on 14)

The image processing apparatus according to claim 14, wherein the second grease layer comprises the same material as the first grease layer.

### Claim 16 (depends on 11)

The image processing apparatus according to claim 11, wherein the first grease layer comprises a base oil that is fluorinated.

### Claim 17 (depends on 16)

The heating device according to claim 16, wherein
the first grease layer has a thermal conductivity less than 1 W/m·K, and
the first grease layer does not contain a thermally conductive filler.

### Claim 18

A method for manufacturing a heating device including a cylindrical film arranged to be rotated about an axis, a heater extending along a longitudinal direction parallel to the axis and having a first side facing an inner surface of the cylindrical film, the heater including a plurality of heating elements arranged in a line along the longitudinal direction, the heating elements including a center heating element and a pair of end heating elements that are independently controllable with respect to the center heating element, and a heat conductor on a second side of the heater opposite the first side and extending along the longitudinal direction, the method comprising:
forming a grease layer on the inner surface of cylindrical film;
arranging the heater to extend along the longitudinal direction with the first side of the heater facing the inner surface;
arranging the heat conductor to be on the second side of the heater and to extend along the longitudinal direction;
generating heat using the heater so that the grease layer flows into a gap between the heater and the heat conductor.
