# US 11,029,597 B2 · Method for producing pattern laminate, method for producing reversal pattern, and pattern laminate

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- Number: US 11,029,597 B2
- Document ID: US11029597B2
- Status: Granted
- Kind: B2
- Application number: 16/112,003
- Filed: 2018-08-24
- Published: 2018-12-20
- Granted: 2021-06-08
- Earliest claimed: 2016-02-29
- Assignees: FUJIFILM Corporation
- Applicants: FUJIFILM Corporation
- Inventors: Yuichiro Goto; Kazuhiro Marumo
- Web page: https://patentgrep.com/patent/US11029597B2

## CPC

- G03F 7/0002: {Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping}
- B81C 1/0046: {using stamping, e.g. imprinting (nanoimprinting for making etch masks G03F7/0002)}
- G03F 7/027: Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds (G03F7/075 takes precedence)
- H10P 50/283: {by chemical means}
- H10P 50/287: {by chemical means}
- H10P 50/692: {characterised by their composition, e.g. multilayer masks or materials}
- H10P 50/695: {characterised by the process involved to create the mask, e.g. lift-off masks or sidewalls or to modify the mask}
- H10P 76/20: of masks comprising organic materials
- B82Y 40/00: Manufacture or treatment of nanostructures
- G03F 7/0752: {in non photosensitive layers or as additives, e.g. for dry lithography}
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- B81C: PROCESSES OR APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OR TREATMENT OF MICROSTRUCTURAL DEVICES OR SYSTEMS (making microcapsules or microballoons B01J13/02; processes or apparatus specially adapted for the manufacture or treatment of piezoelectric, electrostrictive or magnetostrictive elements per se H10N30/01)
- H10P: GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
- B82Y: SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES

## Abstract

Provided are a method for producing a pattern laminate, the pattern laminate having a first layer having a pattern on an object to be processed and a second layer, which has a small waviness after etching (ΔLWR), in which the method includes a step of forming a first layer having a pattern on an object to be processed and a step of forming a second layer on the first layer, and the glass transition temperature of the first layer is 90° C. or higher; a method for producing a reversal pattern; and a pattern laminate.

## Claims

### Claim 1

A method for producing a pattern laminate, comprising:
forming a first layer having a pattern on an object to be processed; and
forming a second layer on the first layer,
wherein the glass transition temperature of the first layer is 100° C. or higher,
the forming of a first layer includes forming a first layer by an imprint method using a first curable composition comprising a polymerizable compound having an ethylenically unsaturated bond-containing group,
a proportion of the polymerizable compound having an ethylenically unsaturated bond-containing group which includes an aliphatic ring having a crosslinked structure, with respect to all polymerizable compounds included in the first curable composition, is less than 15% by mass,
a proportion of a polymerizable compound having two ethylenically unsaturated bond-containing groups with respect to all polymerizable compounds included in the first curable composition is 50% or more by mass,
a proportion of a polymerizable compound having one ethylenically unsaturated bond-containing group with respect to all polymerizable compounds included in the first curable composition is 10 to 35% by mass,
an Onishi parameter of the first curable composition is less than 3.8,
the second layer includes a Si atom-containing compound or a metal, and
the forming of a second layer includes forming a second layer by curing a second curable composition including a Si atom-containing compound in a case where the second layer includes the Si atom-containing compound.

### Claim 2 (depends on 1)

The method for producing a pattern laminate according to claim 1,
wherein the pattern laminate is used for a reversion process.

### Claim 3 (depends on 1)

The method for producing a pattern laminate according to claim 1, further comprising heating the second layer, and
wherein the second layer includes the Si atom-containing compound.

### Claim 4 (depends on 1)

The method for producing a pattern laminate according to claim 1,
wherein the Onishi parameter of the first curable composition is less than 3.5.

### Claim 5 (depends on 1)

The method for producing a pattern laminate according to claim 1,
wherein the viscosity of the first curable composition at 23° C. is less than 10 mPa·s.

### Claim 6 (depends on 1)

The method for producing a pattern laminate according to claim 1,
wherein the first layer has a pattern with a size of 100 nm or less.

### Claim 7 (depends on 1)

The method for producing a pattern laminate according to claim 1,
wherein an etching selectivity ratio of the first layer to the second layer is 1.2 to 10.

### Claim 8 (depends on 1)

The method for producing a pattern laminate according to claim 1,
wherein the second curable composition includes at least one compound selected from the group consisting of a crosslinking agent component and a curing accelerator component.

### Claim 9 (depends on 1)

A method for producing a reversal pattern, comprising the method for producing a pattern laminate according to claim 1, the method comprising:
making the second layer thin until a region having the pattern of the first layer exposed therein and a region having the first layer and the second layer laminated therein are formed; and
forming a reversal pattern by selectively etching the region having the pattern of the first layer exposed therein.

### Claim 10 (depends on 9)

The method for producing a reversal pattern according to claim 9,
wherein the making the second layer thin is an etch-back step of etching the second layer.
