# US 11,029,103 B2 · Dual seated by-pass valve for surface coolers

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- Number: US 11,029,103 B2
- Document ID: US11029103B2
- Status: Granted
- Kind: B2
- Application number: 16/444,546
- Filed: 2019-06-18
- Published: 2019-10-03
- Granted: 2021-06-08
- Earliest claimed: 2013-09-22
- Assignees: Unison Industries, LLC
- Applicants: Unison Industries, LLC
- Inventors: Michael Ralph Storage; Dennis Alan McQueen
- Web page: https://patentgrep.com/patent/US11029103B2

## CPC

- F28F 27/02: for controlling the distribution of heat-exchange media between different channels ({static flow control means in header boxes F28F9/026}; arrangements of guide plates or guide vanes F28F9/22, F28F25/12)
- F16K 11/02: with all movable sealing faces moving as one unit
- F16K 31/002: {actuated by temperature variation (thermo-electric F16K31/025)}
- F28D 1/0233: {with air flow channels}
- F28D 1/0246: {heat-exchange elements having several adjacent conduits forming a whole, e.g. blocks}
- F28F 3/02: Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations (F28F3/08 takes precedence)
- F28D 2021/0021: {for aircrafts or cosmonautics}
- F28D 2021/0089: {Oil coolers}
- F28F 1/022: {with multiple channels}
- F28F 3/048: {in the form of ribs integral with the element or local variations in thickness of the element, e.g. grooves, microchannels}
- F28F 3/12: Elements constructed in the shape of a hollow panel, e.g. with channels {(F28D1/02, F28D1/03 take precedence)}
- F28F 2250/06: Derivation channels, e.g. bypass
- F28F: DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION (water and air traps, air venting F16)
- F16K: VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING {(devices for emptying and evacuating the excess liquid in valves or conduits F16L55/07)}
- F28D: HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT (fluid heaters having heat generating means and heat transferring means F24H; furnaces F27; details of heat-exchange apparatus of general)

## Abstract

A heat exchanger circuit can include a heat exchanger having a body with a plurality of cooling fins for the heat exchanger, a plurality of core cooling channels within the body, a plurality of de-congealing channels in fluid communication with the plurality of core cooling channels, and a by-pass valve in fluid communication with the plurality of core cooling channels and the plurality of de-congealing channels.

## Claims

### Claim 1

A heat exchanger circuit, comprising:
a heat exchanger having a body comprising:
a plurality of cooling fins for the heat exchanger;
a plurality of core cooling channels within the body;
a plurality of de-congealing channels in fluid communication with the plurality of core cooling channels; and
a by-pass valve in fluid communication with the plurality of core cooling channels and the plurality of de-congealing channels, the by-pass valve further comprising:
a valve body;
a power element extending through the valve body;
a de-congealing flow path passing through the valve body;
a core cooling flow path passing through the valve body;
a de-congealing poppet in fluid communication with the de-congealing flow path and operably connected to the power element, the de-congealing poppet being movable between a closed position and an open position that allows for fluid flow to the plurality of de-congealing channels; and
a core cooling poppet in fluid communication with the core cooling flow path and operably connected to the power element, the core cooling poppet being movable between a closed position and an open position that allows for fluid flow to the plurality of core cooling channels.

### Claim 2 (depends on 1)

The heat exchanger circuit of claim 1, wherein the power element is biased by a return spring.

### Claim 3 (depends on 2)

The heat exchanger circuit of claim 2 further comprising an overpressure spring engaging the de-congealing poppet.

### Claim 4 (depends on 3)

The heat exchanger circuit of claim 3 wherein the de-congealing poppet is spring biased toward the closed position.

### Claim 5 (depends on 3)

The heat exchanger circuit of claim 3 further comprising an overpressure poppet disposed between the de-congealing flow path and the core cooling flow path.

### Claim 6 (depends on 5)

The heat exchanger circuit of claim 5 wherein the overpressure spring is configured to engage the overpressure poppet.

### Claim 7 (depends on 1)

The heat exchanger circuit of claim 1 wherein the power element comprises a wax capsule.

### Claim 8 (depends on 7)

The heat exchanger circuit of claim 7 wherein the wax capsule is configured to change state based on a temperature of the fluid passing therethrough.

### Claim 9 (depends on 1)

The heat exchanger circuit of claim 1 wherein the core cooling poppet is closed and the de-congealing poppet is open when a temperature of the fluid is at or below a predetermined threshold temperature.

### Claim 10 (depends on 9)

The heat exchanger circuit of claim 9 wherein the core cooling poppet is open and the de-congealing poppet is closed when the temperature of the fluid exceeds the predetermined threshold temperature.

### Claim 11 (depends on 10)

The heat exchanger circuit of claim 10 further comprising an overpressure poppet configured to open to relieve pressure when a pressure of the fluid exceeds a predetermined threshold pressure.

### Claim 12 (depends on 1)

The heat exchanger circuit of claim 1, wherein the core cooling poppet is connected to the power element, and the de-congealing poppet moves relative to the power element.

### Claim 13

A heat exchanger circuit, comprising:
a heat exchanger having a body comprising:
a plurality of cooling fins for the heat exchanger;
a plurality of core cooling channels within the body arranged closer to the plurality of cooling fins, with the plurality of core cooling channels having a cooling inlet connection and a cooling outlet connection;
a plurality of de-congealing channels in fluid communication with the cooling inlet connection and the cooling outlet connection, the de-congealing channels having a de-congealing inlet and a de-congealing outlet; and
a by-pass valve in fluid communication with the cooling inlet connection, the cooling outlet connection, the de-congealing inlet, and the de-congealing outlet, and configured to selectively channel fluid through the plurality of core cooling channels during a first mode of operation and through the plurality of de-congealing channels during a second mode of operation.

### Claim 14 (depends on 13)

The heat exchanger circuit of claim 13 wherein the by-pass valve further comprises a movable de-congealing poppet that selectively allows for fluid flow to the plurality of de-congealing channels, and a movable core cooling poppet that selectively allows for fluid flow to the plurality of core cooling channels.

### Claim 15 (depends on 14)

The heat exchanger circuit of claim 14 wherein the by-pass valve further comprises:
a valve body;
a power element extending through the valve body;
a de-congealing flow path passing through the valve body; and
a core cooling flow path passing through the valve body.

### Claim 16 (depends on 15)

The heat exchanger circuit of claim 15 wherein at least one of the de-congealing poppet or the core cooling poppet are operably coupled to the power element.

### Claim 17 (depends on 15)

The heat exchanger circuit of claim 15 wherein the power element comprises a wax capsule configured to change state based on a temperature of the fluid passing therethrough.

### Claim 18 (depends on 15)

The heat exchanger circuit of claim 15 wherein the core cooling poppet is open and the de-congealing poppet is closed during the first mode of operation when a temperature of the fluid exceeds a predetermined threshold temperature.

### Claim 19 (depends on 15)

The heat exchanger circuit of claim 15 wherein the core cooling poppet is closed and the de-congealing poppet is open during the second mode of operation when a temperature of the fluid is at or below a predetermined threshold temperature.

### Claim 20 (depends on 15)

The heat exchanger circuit of claim 15 wherein the core cooling poppet is connected to the power element, and the de-congealing poppet is movable relative to the power element.
