# US 11,029,100 B2 · Heat exchanger

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- Number: US 11,029,100 B2
- Document ID: US11029100B2
- Status: Granted
- Kind: B2
- Application number: 15/307,366
- Filed: 2015-04-28
- Published: 2017-02-16
- Granted: 2021-06-08
- Earliest claimed: 2014-04-29
- Assignees: Mahle International GmbH
- Applicants: Mahle International GmbH
- Inventors: Albrecht Siegel; Simon Hund; Faber Christian
- Web page: https://patentgrep.com/patent/US11029100B2

## CPC

- F28F 9/002: {with fastening means for other structures}
- F02M 26/32: Liquid-cooled heat exchangers
- F28D 7/103: {consisting of more than two coaxial conduits or modules of more than two coaxial conduits}
- F28D 7/16: the conduits being arranged in parallel spaced relation ({F28D7/0008 - F28D7/0058 take precedence}; F28D7/02 - F28D7/10 take precedence)
- F28F 2275/00: Fastening; Joining
- F28F 2275/025: by using adhesives
- F28F 2275/04: by brazing
- F28F 2275/06: by welding
- F28F 2275/10: by force joining
- F28F: DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION (water and air traps, air venting F16)
- F02M: SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F28D: HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT (fluid heaters having heat generating means and heat transferring means F24H; furnaces F27; details of heat-exchange apparatus of general)

## Abstract

A heat exchanger for an internal combustion engine may include a base tube and a flange extending at least partially around the base tube. The flange may be formed as a forged piece.

## Claims

### Claim 1

A heat exchanger for an internal combustion engine, comprising:
a base tube;
a flange extending at least partially around the base tube, wherein the flange is formed as a forged piece; and
an adhesive between the flange and the base tube to provide a permanent bond between the flange and the base tube;
wherein the flange has a V-shaped cross-section and is formed by a wall bent in the shape of a V to form the V-shaped cross-section with a cavity between the wall and the base tube;
wherein the flange has a thread on a radially outermost section of the flange; and
wherein a wall thickness t of the flange is in the range of 2 mm≤t≤3.0 mm, and a ratio of an outer diameter of the flange to the wall thickness ranges between 37.3:1 and 56:1.

### Claim 2 (depends on 1)

The heat exchanger as claimed in claim 1, wherein the heat exchanger is formed as an exhaust gas heat exchanger.

### Claim 3 (depends on 1)

The heat exchanger as claimed in claim 1, wherein the flange is formed as a closed ring.

### Claim 4 (depends on 1)

The heat exchanger as claimed in claim 1, wherein the flange has at least one contact section with which the flange rests flatly on the base tube.

### Claim 5 (depends on 1)

The heat exchanger as claimed in claim 1, wherein the base tube has two connecting pieces via which a fluid is led into an interspace delimited by tubes of the base tube and the base tube.

### Claim 6 (depends on 1)

The heat exchanger as claimed in claim 1, wherein a wall thickness t of the flange is 2.3 mm.

### Claim 7

A motor vehicle comprising at least one heat exchanger having:
a base tube;
a flange extending at least partially around the base tube, wherein the flange is formed as a forged piece; and
an adhesive between the flange and the base tube to provide a permanent bond between the flange and the base tube;
wherein the flange is formed by a wall having a contact section and a V-shaped section, the contact section resting flatly against the base tube, and the contact section and the V-shaped section having a same thickness;
wherein the V-shaped section has a thread; and
wherein a wall thickness t of the flange is in the range of 2 mm≤t≤3.0 mm, and a ratio of an outer diameter of the flange to the wall thickness ranges between 37.3:1 and 56:1.

### Claim 8 (depends on 2)

The heat exchanger as claimed in claim 2, wherein the flange is formed as a closed ring.

### Claim 9 (depends on 2)

The heat exchanger as claimed in claim 2, wherein the flange has a thread.

### Claim 10 (depends on 2)

The heat exchanger as claimed in claim 2, wherein a wall thickness t of the flange is in the range of 2 mm≤t≤3.0 mm.

### Claim 11 (depends on 10)

The heat exchanger as claimed in claim 10, wherein the flange is formed as a closed ring.

### Claim 12 (depends on 10)

The heat exchanger as claimed in claim 10, wherein the flange has a thread.

### Claim 13

A heat exchanger for an internal combustion engine, comprising:
a base tube having tubes in which a first fluid is flowable, and two connecting pieces via which a second fluid is led into an interspace delimited by the tubes and the base tube; and
a flange extending at least partially around the base tube, the flange being formed from a wall bent to have at least one contact section with which the flange rests flatly on the base tube, and a V-shaped section defining a cavity between the wall and the base tube, the flange being formed as a forged piece and adhesively bonded to the base tube;
wherein the at least one contact section and the V-shaped section have a same thickness;
wherein the flange has a thread on a radially outermost section of the V-shaped section; and
wherein a wall thickness t of the flange is in the range of 2 mm≤t≤3.0 mm, and a ratio of an outer diameter of the flange to the wall thickness ranges between 37.3:1 and 56:1.

### Claim 14 (depends on 1)

The heat exchanger as claimed in claim 1, wherein the wall has a uniform thickness.

### Claim 15 (depends on 5)

The heat exchanger as claimed in claim 5, wherein the two connecting pieces are on the same side of the flange.
