Reuse of used woven or knitted textile
AssigneeReally Aps
InventorsKlaus Samsøe, Wickie Meier Engström
Life of this patent
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Abstract
The invention pertains to a method of manufacturing a product from used woven or knitted textile comprising vegetable or animal fibres, in particular cotton or wool, the method comprising the steps of: collecting the used woven or knitted textile, granulating the used woven or knitted textile into fibres having an average fiber length of between 3.6 mm and 5.5 mm, mixing the granulated used woven or knitted textile with a thermoplastic fiber based binder, and forming a nonwoven mat from the mixture of the granulated used woven or knitted textile and fiber based binder, the nonwoven mat comprising 59% to 75% of vegetable fiber, or alternatively the nonwoven mat comprising at least 80% animal fibres. The invention also pertains to a product produced by said method.
Claims33
A method of manufacturing a product from used woven or knitted textile comprising vegetable or animal fibers, the method comprising the steps of:
- collecting different types of used woven or knitted textiles into a least first and second textile collections, said first and second textile collections being different from each other by having different types of used woven or knitted textile,
- granulating said first and second textile collections into fibers having an average fiber length of between 3.5 mm and 5.5 mm,
- separately mixing each of said granulated first and second textile collections said with a thermoplastic fiber based binder and a coupling agent to form first and second mixtures, respectively, and
- forming a nonwoven mat from the first and second mixtures,
- wherein said nonwoven mat comprises 59% to 67% by weight of vegetable fiber, or alternatively said nonwoven mat comprises at least 80% by weight animal fibers,
- wherein the step of forming said nonwoven mat comprises substeps of:
- forming at least one first precursor nonwoven mat from said first mixture and at least one second precursor nonwoven mat from said second mixture, and
- arranging said at least one first precursor nonwoven mat and said at least one second precursor nonwoven mat on top of each other to form said nonwoven mat, and
- wherein said method further comprises the step of:
- heating said nonwoven mat to at least 140° C., and
- wherein said nonwoven mat comprises about 3% by weight of the coupling agent.
Dependencies are inferred from the claim text.