Absorbent articles with biocompostable properties
AssigneeTethis, Inc.
InventorsRyan Nicholas Chan, Gordon Sidney Cox, Hailey Katherine Davis, Nicholas Willard Perry, Rachel Laura Preston, Drew Williams
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Abstract
Disclosed is an absorbent article with biocompostable properties, such as a baby diaper, adult incontinence product, or a feminine hygiene pad. Particularly, the present invention is directed to a biocompostable absorbent sanitary article with a high degree of biocompostability. The sanitary article comprises, in one embodiment, at least a top layer, a back layer, and absorbent core, wherein the absorbent core includes a superabsorbent polymer, and wherein at least the superabsorbent polymer is biocompostable.
Claims30
A disposable biocompostable absorbent sanitary article, comprising:
- a fluid-permeable top layer;
- a fluid-resistant back layer;
- and
- an absorbent core;
- wherein the fluid-permeable top layer is chemically and/or physically attached to the absorbent core, and wherein the absorbent core is chemically and/or physically attached to the fluid-resistant back layer;
- wherein the absorbent core is positioned between the fluid-permeable top layer and the fluid-resistant back layer;
- wherein the absorbent core includes a super absorbent polymer (SAP);
- wherein the SAP includes an interior and surface crosslinked, charge modified starch-based biopolymer;
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer is biocompostable;
- wherein the biobased carbon content of the interior and surface crosslinked, charge modified starch-based biopolymer is at least approximately 50%;
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer is not a graft polymer;
- and
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer includes at least one negatively charged moiety.
A disposable biocompostable absorbent sanitary article, comprising:
- a fluid-permeable top layer;
- a fluid-resistant back layer;
- and
- an absorbent core;
- wherein the fluid-permeable top layer is chemically and/or physically attached to the fluid-resistant back layer;
- wherein the absorbent core is positioned between the fluid-permeable top layer and the fluid-resistant back layer;
- wherein the absorbent core includes a super absorbent polymer (SAP) and absorbent fiber;
- wherein the SAP includes an interior and surface crosslinked, charge modified starch-based modified biopolymer;
- wherein the amylopectin content of the interior and surface crosslinked, charge modified starch-based biopolymer is less than about 80% w/w;
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer is not a graft polymer;
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer includes at least one negatively charged moiety;
- and
- wherein the SAP further includes a second SAP, wherein the second SAP is non-biocompostable, wherein the article includes a blend of the second SAP and the interior and surface crosslinked, charge modified starch-based biopolymer, and wherein between approximately 15% and approximately 40% of the blend is the surface crosslinked, charge modified starch-based biopolymer.
A disposable biocompostable absorbent sanitary article, comprising:
- a fluid-permeable topsheet;
- a fluid-resistant backsheet;
- an acquisition distribution layer;
- and
- an absorbent core;
- wherein the fluid-permeable topsheet is chemically and/or physically attached to the absorbent core, and wherein the absorbent core is chemically and/or physically attached to the fluid-resistant backsheet;
- wherein the absorbent core is positioned between the fluid-permeable topsheet and the fluid-resistant backsheet;
- wherein the absorbent core includes at least cellulose fluff pulp and an integrated super absorbent polymer (SAP);
- wherein the SAP includes an interior and surface crosslinked, charge modified starch-based biopolymer;
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer is biocompostable such that the interior and surface crosslinked, charge modified starch-based biopolymer is operable to exhibit at least 90% degradation within 180 days when compared to a cellulose control;
- wherein the SAP further includes a second SAP, wherein the second SAP is non-biocompostable, wherein the article includes a blend of the second SAP and the interior and surface crosslinked, charge modified starch-based biopolymer, wherein between approximately 15% and approximately 50% of the blend is the surface crosslinked, charge modified starch-based biopolymer;
- wherein the surface crosslinks on the interior and surface crosslinked, charge modified starch-based biopolymer are created through coating an interior crosslinked starch-based biopolymer with one or more crosslinkers and thermally treating the coated interior crosslinked starch-based biopolymer;
- and
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer includes at least one negatively charged moiety.
A disposable biocompostable absorbent sanitary article, comprising:
- a fluid-permeable top layer;
- a fluid-resistant back layer;
- and
- an absorbent core including a super absorbent polymer (SAP);
- wherein the fluid-permeable top layer is chemically and/or physically attached to the absorbent core, wherein the absorbent core is chemically and/or physically attached to the fluid-resistant back layer;
- wherein the absorbent core is positioned between the fluid-permeable top layer and the fluid-resistant back layer;
- wherein the SAP includes an interior and surface crosslinked, charge modified starch-based biopolymer and a second SAP, wherein the second SAP is non-biocompostable and is physically blended with the interior and surface crosslinked, charge-modified starch-based biopolymer to create a blend of the interior and surface crosslinked, charge modified starch-based biopolymer and the second SAP;
- wherein the interior and surface crosslinked, charge modified starch-based biopolymer is biocompostable such that the interior and surface crosslinked, charge modified starch-based biopolymer is operable to exhibit at least 90% degradation within 180 days when compared to a cellulose control;
- and
- wherein the article has an acquisition time under load (ATUL) of between 60 seconds and 80 seconds for a first dose of 80 milliliters of 0.9% wt saline, an ATUL of between 85 and 105 seconds for a second dose of 80 milliliters of 0.9% wt saline, and an ATUL of between 155 and 205 seconds for a third dose of 80 milliliters of 0.9% wt saline, thereby yielding a first average acquisition rate of between 1.000 milliliter/second and 1.333 milliliters/second, a second average acquisition rate of between 0.7619 milliliters/second and 0.9411 milliliters/second, and a third average acquisition rate of between 0.3902 milliliters/second and 0.5161 milliliters/second.
Dependencies are inferred from the claim text.