A process for the reutilization of yeast biomass, comprising the steps of:
- a) milling corn to obtain milled corn;
- b) pre-treating the milled corn with sugarcane vinasse, condensed water, and/or flegmass;
- c) hydrolyzing the mixture of step b;
- d) cooling the mixture of step c;
- e) fermenting the mixture of step d using yeast so as to obtain crude wine, the yeast being sourced from prior fermentation;
- f) centrifuging the crude wine so as to obtain a wine+yeast+oil mixture and a wet cake;
- g) centrifuging the wine+yeast+oil mixture so as to obtain cream of yeast and a wine+oil blend;
- and
- h) distilling the wine+oil blend so as to obtain vinasse+oil;
- i) optionally processing the vinasse+oil according to a first process;
- and
- j) further processing the cream of yeast according to one or both of a second process and a third process;
- wherein the first process comprises the steps of:
- k) concentrating and separating the vinasse+oil so as to obtain vinasse;
- and
- l) drying the vinasse with the wet cake so as to obtain DDGS;
- wherein the second process comprises the steps of:
- m) pre-fermenting the cream of yeast;
- and
- n) utilizing the yeast in step e;
- wherein the third process comprises the steps of:
- o) sending the cream of yeast to an endogenous fermentation tank so as to increase its protein content;
- p) washing and centrifuging the cream of yeast so as to obtain dry yeast;
- q) adding the dry yeast to the wet cake used in step l;
- and/or
- r) processing the dry yeast so as to obtain solid animal food and/or obtain cell wall and/or obtain yeast extract.