Method of manufacturing a cemented carbide material
AssigneeElement Six Limited
InventorsIgor Yurievich Konyashin, Bernd Heinrich Ries, Hauke Hinners
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Abstract
A method of fabricating a cemented carbide article by additive manufacturing, and a granular material are disclosed. A precursor material is provided that comprises granules, the granules comprising carbide grains and a binder comprising any of cobalt, nickel and iron. Each granule has a density of at least 99.5% of the theoretical density and the granules of the precursor material have a mean compressive strength of at least 40 megapascals (MPa). An additive manufacturing process is used to manufacture the article by building up successive layers of material derived from the precursor material.
Claims21
A method of fabricating a cemented carbide article by additive manufacturing, the method comprising:
- 1) providing a granular precursor material comprising granules, the granules comprising carbide grains and a binder comprising any of cobalt, nickel and iron, and wherein each granule has a density of at least 99.5% of a theoretical density and the granules of the precursor material have a mean compressive strength of at least 40 megapascals, MPa;
- 2) forming a layer of the precursor material atop a moveable platform;
- 3) delivering a pulse of an electron or laser beam to the layer of the precursor material to melt at least a portion of the precursor material and form a layer of material derived from the precursor material;
- and
- 4) repeating steps 2) and 3) to build up successive layers of material derived from the precursor material.
Dependencies are inferred from the claim text.