Parallel control method based on multi-period differential sampling and digital twinning technologies

A parallel control method based on multi-period differential sampling and digital twinning technologies, which is applicable to a machining process of dotting machine equipment, comprising the following steps of:

• a. detection:
• a1. clamping a machining raw material for making a mold onto dotting machine equipment, and configuring a photographing device according to photographing requirements;
• a2. starting the dotting machine equipment and the photographing device, and photographing, by the photographing device, the machining raw material in each of a plurality of machining periods to obtain a plurality of periodic samples;
• a3. integrating, by an integration processing module, the plurality of periodic samples into a sample image of one period by using a differential sampling technology over oscillation periods to establish a detection model;
• and a4. processing, by an image processing module, the sample image to obtain a detection image;
• b. control model establishment:
• b1. carrying out simulation modeling for the dotting machine equipment by designing a simulation model of the dotting machine equipment to obtain a dotting machine model;
• b2, carrying out dynamic implementation of the dotting machine equipment by setting machining parameters for the dotting machine model according to a preset design, implementing actions of single machine equipment, implementing work-in-process logistics and motions, programming motion and action control scripts, and executing an off-line simulation run;
• b3, integrating the dotting machine model with the dotting machine equipment by using a virtual-real synchronization technology with a simulation platform to achieve motion synchronization of the dotting machine model and the dotting machine equipment;
• and b4, carrying out system integration design by building a virtual control network to implement an internet-of-things in a workshop, and building a virtual-real synchronized physical entity simulation platform by using a digital twinning technology to achieve motion synchronization of a single machine physical entity with a single machine digital model;
• and integrating an upper IVIES system with a digital twinning model such that the digital twinning model operates under instructions generated by the IVIES, and execution conditions of the digital twinning model are fed back to the IVIES, achieving online monitoring and simulation running of the dotting machine equipment;
• and
• c. parallel control:
• controlling the dotting machine model according to the detected image to perform parallel control on the dotting machine equipment;
• in the step a, the integrating into the sample image of one period by the differential sampling technology over oscillation periods comprises the following specific steps of:
• representing a machining period of same machining units in a machining path as T, and setting a sampling period of an industrial camera as
• n
• ⁢
• ⁢
• T
• +
• T
• m
• ;
• wherein n represents a responding speed of the industrial camera to the machining period, and m is a digit for evenly dividing one period of the machining unit according to precision requirements of digital twinning synchronization;
• and n is an integer obtained by rounding up a ratio of a camera time to the machining period;
• m is set according to the precision requirements of digital twinning synchronization and used for dividing one machining period to determine that the state and machining quality of the machining equipment in one machining period is indirectly characterized by images of m time points, i.e. image data acquisition is carried out in a plurality of similar periods, in which an image is acquired at one time point in each period, such as an image is acquired at a first time point in a first period, an image is acquired at a second time point in a second period and so on, an image is acquired at an mth time point in a last period, and finally, m real-time states acquired in one machining process are combined according to a time sequence into a sampling state of one period;
• in the step a4, the step of processing the sample image comprises:
• converting the sample image into a gray-scale image, and then processing the gray-scale image by noise reduction and contrast adjustment;
• the method further comprises a judgment step b5 after the step b4, and the step b5 comprises:
• identifying and analyzing, by a detection identifying module, the detection image to obtain detection data, and comparing, by a judging device, the detection data with machining setting data;
• when the detection data exceeds a threshold value set by the machining setting data, determining a judgment result as unqualified, and controlling, by an operator, the dotting machine model according to the judgment result to perform parallel control on the dotting machine equipment;
• and
• when the detection data does not exceed the threshold value set by the machining setting data, determining the judgment result as qualified, and stopping in-site detection operation without the operator controlling the dotting machine model for any operation.