Transversely-excited film bulk acoustic resonator with etch-stop layer
AssigneeResonant Inc.
InventorPatrick Turner
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Abstract
Acoustic resonator devices and methods are disclosed. An acoustic resonator device includes a substrate having a surface and a single-crystal piezoelectric plate having front and back surfaces. An aluminum oxide etch-stop layer is sandwiched between the surface of the substrate and the back surface of the piezoelectric plate, a portion of the piezoelectric plate and the etch-stop layer forming a diaphragm spanning a cavity in the substrate. An interdigital transducer (IDT) is formed on the front surface of the single-crystal piezoelectric plate with interleaved fingers of the IDT disposed on the diaphragm. The aluminum oxide etch-stop layer is impervious to an etch process used to form the cavity.
Claims24
An acoustic resonator device comprising:
- a substrate having a surface;
- a single-crystal piezoelectric plate having front and back surfaces;
- an aluminum oxide etch-stop layer sandwiched between the surface of the substrate and the back surface of the single-crystal piezoelectric plate, a portion of the single-crystal piezoelectric plate and the aluminum oxide etch-stop layer forming a diaphragm spanning a cavity in the substrate;
- and
- an interdigital transducer (IDT) formed on the front surface of the single-crystal piezoelectric plate with interleaved fingers of the IDT disposed on the diaphragm, wherein
- the aluminum oxide etch-stop layer is impervious to an etch process used to form the cavity.
A filter device, comprising:
- a substrate having a surface;
- a single-crystal piezoelectric plate having front and back surfaces;
- an etch-stop layer sandwiched between the surface of the substrate and the back surface of the single-crystal piezoelectric plate, portions of the single-crystal piezoelectric plate and the etch-stop layer forming two or more diaphragms spanning respective cavities in the substrate;
- a conductor pattern formed on the front surface, the conductor pattern including a plurality of interdigital transducers (IDTs) of a respective plurality of acoustic resonators including a shunt resonator and a series resonator, interleaved fingers of each of the plurality of IDTs disposed on a respective diaphragm of the two or more diaphragms;
- and
- a frequency setting dielectric layer disposed on the front surface between the fingers of the IDT of the shunt resonator, wherein
- the etch-stop layer is impervious to an etch process used to form the cavities.
A method of fabricating an acoustic resonator device comprising:
- forming an aluminum oxide etch-stop layer sandwiched between a surface of a device substrate and a first surface of a single-crystal piezoelectric plate having a second surface attached to a sacrificial substrate;
- removing the sacrificial substrate to expose the second surface of the single-crystal piezoelectric plate;
- using an etch process to form a cavity in the device substrate, a portion of the single-crystal piezoelectric plate and the aluminum oxide etch-stop layer forming a diaphragm spanning the cavity;
- and
- forming an interdigital transducer (IDT) on the second surface of the single-crystal piezoelectric plate such that interleaved fingers of the IDT are disposed on the diaphragm, wherein
- the aluminum oxide etch-stop layer is impervious to the etch process used to form the cavity.
Dependencies are inferred from the claim text.